Pocket cuts to 0.2 and slots to 0.3 inches depth. Add .075 inch chamfer using the included engraving bit. Cut the perimeter of the board first down to 0.25 inches and then cut all the pockets. Use a Jigsaw to rough cut and then router with a straight cutter and bearing to finish up the perimeter. Use a 45 degree chamfer around the outside to 0.25 inches. Sand to finish.
Tiles are laser cut but could be cut using shaper with some modifications. The artwork was scaled down to create approximately 3" hex tiles with a .125" radius.
Link to Purchase the artwork files on Etsy (not my work): https://www.etsy.com/listing/152460895/boardcraftings-catan-vector-files
Note: This board DOES NOT work with original Catan Pieces. If you are going that route I would suggest using this project file: https://hub.shapertools.com/creators/5ec8f686ff93e9000fd0c11b/shares/5ecc2609cd5729000fa4046e