This is what happens when box makers try thinking outside the box. Using Shaper to make my own stop hinges out of brass bar stock because... Well, just because Shaper can do it and this project proves it.
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Jigs & Fixtures
box hinge 1.svg
box hinge finger joint cuts.svg
box hinge fixture 1.svg
box hinge fixture 3.svg
box hinge instructions.pdf
box hinge pin drilling template.svg
Wood for fixtures. One well dimensioned block - mine was 32mmx120mmxapprox 200mm
Brass bar 6.3mm square (1.4")
Brass rod 2mm diameter
Shaper Origin (obvs)
Workstation
1.5mm 2mm & 3mm upcut bits
1/8" point cutting roundover bit (Whiteside)
3mm 90degree chamfer bit for countersinking
See the included instructions PDF. It's got lots of photos too! This is a fiddly and time-consuming project, but making the hardware as well as the box? Bragging rights, right there, guys.
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