A fun gift for those people in your life who bought Domino jointers.
23
Toys
dominoes.svg
28 50x10 Festool dominoes
some scrap wood to make the fixture
Shaper origin
Wordstation
1mm spiral upcut bit
3mm spiral upcut bit
45 degree chanfer bit (for fixture making)
Step 1: make the fixture to hold a domino. I used some 12mm thich offcuts of hemlock from last weeks table build (plug!), cutting a 45 degree groove across the ends to make a 'vise' to hold the domino. The v grooves are 3.5mm deep, 7mm across and centred 4mm down from the edge, leaving 0.5mm on the edge to avoid sharpness. You could, optionally put a stop on the left to align the domino but I found a fingertim test enough to get it flush. The spacer is 17mm of plywood, which made a jaw width that was just a bit tight. I had planned to use another clamp to put pressure on the jaws but didn't need to. In fact, I was using a small pry bar to spread the jaws to get the dominoes in and out. Whatever! It worked. Step 2: make dominoes. I used a 1mm bit cutting to 1.5mm depth to make the lines across them iddle of the dominoes, being careful to get the Festool logo on the bottom. Then I used a 3mm bit to helix out the 4mm holes to a depth of 2mm. Caution: work through the numbers methodically. The hardest part of this project was keeping track of which numbers I was doing. Finally, pay the Festool tax for a mini systainer to keep them in. P.S. The day after posting this project, I made a little box for them using entirely on-tool design features and more off-cuts of hemlock.
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