Modular hardware trays made with friction fit mitre and tenon joinery for glue and fixing free assembly. Part of a series of 8 tool free French Cleats that I cover how to build in the linked Youtube video. Click my profile link to find the others.
24
Cleats
2.5in Hardware Tray .zip
3in Hardware Tray.zip
60mm Hardware Tray.zip
80mm Hardware Tray.zip
Ply stock (see parameters)
Spoil board
Reference board + Shaper tape
Double sided tape
Sand paper
Shaper Origin
Appropriate cutter (see parameters)
For a run through on how to cut this tool holder, watch the linked YT video! * If you want to dial in the size/spec of the trays or if you would like to support my work then you can pick up fully parametric CNC files for this tool holder on my Etsy store: https://goto.hswdesign.co/hardware-tray-cad All my cut files and plans are free for those who join me over on Patreon 👉 https://goto.hswdesign.co/patreon ** Files also include an insert which can be used with the brackets to create a solo tray Parameters used in the hardware tray SVGs are: --- METRIC for 60mm and 80mm Cleat Thickness of ply used for wall cleat - 17.8mm Thickness of ply used for bracket - 9mm Height of cleat face - 80mm or 60mm Diameter of locking peg - 16mm Offset for locking peg - 0.1mm End-mill/bit diameter - 6mm End-mill/bit offset - 1mm Bin top projection - 80mm Front lean angle - 120 degrees Insert width - 80mm --- IMPERIAL for 3" and 2.5" cleats Thickness of ply used for wall cleat - 3/4” Thickness of ply used for bracket - 3/8" Height of cleat face - 3” Diameter of locking peg - 1/2” Offset for locking peg - 0.005” End-mill/bit diameter - 1/4” End-mill/bit offset - 0.02” Bin top projection - 2.5" Front lean angle - 120 degrees Insert width - 3" Quick note on zip files - I know these are annoying as you need to download and then re-upload to use with Origin. However there are a lot of files and this way there is less chance that you will cut with the wrong file!
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