3-Arm Kerfing Plane/Saw w/ Depth Adjuster v1.0

Instructions

FORUM: pending VIDEOS: • Finished Kerfing Plane: https://www.youtube.com/watch?v=SqkA9x43EZQ • Depth adjuster (short): https://www.youtube.com/watch?v=NOOBIuAxVlk • 3-arm fence (short): https://www.youtube.com/watch?v=ZVcVzx6cOrA TOOL VERSION: 1.0 PAGE REVISION: 205 ▓▓▓ QUOTES ▓▓▓ "Rarely do functionality, ergonomics and beauty coexist in a single design. But this tool seems to embody all of these traits! From the clean lines, the elegant molding profiles, the surface continuity of the handles begging for your hands to be placed on them and the unintrusive inclusion of precise functional mechanisms takes nothing away from its beauty. Such creations are rarely born of anything short of that place where obsession and necessity intersect." – HokieKen "Absolutely worthy of a 'Behold M Fers'!" … "That is something to Behold." "When will your tool become self-aware?" "Is the name of the tool 'Moby Nick'?" – Petey "A piece of art." … "Nicely done." "Great combination of wood with the color." "You should be proud of yourself." – Eric - the "Loft" "Nice project and looks great." – 987Ron "Phenominal." – Pottz "A true heirloom piece to be sure!" – RyanGi "Freaking awesome!" – SplinterGroup "Worthy of a jumpin' thumbs up." – LittleBlackDuck "Now that I have seen it work, its even better." – GR8HUNTER "That is a remarkable tool or should I say piece of art. Just simply beautiful!" – Buck ▓▓▓ FOREWORD ▓▓ The difficulty of this project is rated as intermediate, and that is no-error. You can make a surprising amount of mistakes and still produce a functioning tool. The design is very forgiving as long as you follow the prescribed order of operations. Performed well, the results should be an heirloom quality tool you can proudly hand-down to future generations. ▓▓▓ INTRODUCTION ▓▓▓ What is a "kerfing plane," you ask? A hand plane with a saw blade (or more accurately, a saw "plate"). This allows plowing a groove or dado thinner than ⅛" (thinnest iron available for "plow planes"). Thinner grooves/dados are useful for many things, some of which are: 1. String inlay 2. Resaw tracking 3. Rabbet/rebate cutting 4. Decorative profile molding 5. Kerf bending 6. Rip/cross cutting However, most kerfing planes are only for grooving, not for use in cutting a dado nor cutting to a desired depth. This kerfing plane is built different than all others, past and present. Unlike traditional … • Kerfing planes/saws • Rabbet/rebate planes • Stair saws … this tool was specifically designed with ergonomics and features that enable new functionality. There are no limitations in what this novel design can accomplish in direct comparison to its competitors. Whether you: 1. Lack some tool (such as a band saw) 2. Prefer hand tool woodworking 3. Seek to make something beautiful 4. Improve what you can achieve on the Shaper Origin platform 5. or want to return to the 1890-1920 American Arts & Crafts movement This kerfing plane could be your next project on the Shaper Origin and potentially your new favorite hand tool. ▓▓▓ OVERVIEW ▓▓▓ Be prepared to spend one to three (1-3) weeks with this project depending on time, energy, and initial skill level. You are going to be presented with a series of "setups." Each "setup" involves: • Mounting a single piece of material to cut • Scanning • Gridding • Importing and placing one-or-more SVGs Each "SVG" consists of one-or-more "cuts," using one-or-more router bits ("cutters"). In-total, expect about 20 setups for this project. NOTE: As an optimization, parts that must be the same thickness have been grouped together so they are milled out of the same lumber. However, wood being natural, sometimes this will not work and additional SVGs have been included to overcome such challenges. There are also options such as metric versus imperial components that may impact how many setups are performed. Over the coarse of these setups, you will perform at-minimum: • 16 setups in your choice of hardwood • 4 setups in acrylic • 2 setups in your choice of MDF or plywood Accruing at-minimum: • 145 cuts in hardwood • 39-79 cuts in acrylic • 5 cuts in MDF/plywood Wherein each "cut" is, through a series of step-overs and offsets, working to a prescribed final depth. All depths have been encoded, custom anchors are utilized where necessary, and guides have been placed judiciously. If all steps are performed, expect a minimum of 231 cuts with your Shaper Origin. Given that many cuts require an incremental approach, expect anywhere between 500 and 750 plunges with Shaper Origin, depending on your style of operation. That being said, all you have to do is follow the step-by-step instructions below. The goal is to produce in-total: • 10 parts from hardwood • 3-4 parts from acrylic • 2 parts from MDF/plywood (one reusable, one consumable) • 1 part from steel (produced by SendCutSend.com) These 16-17 parts assemble to make the kerfing plane. 17 parts if you make both the imperial and metric depth gauges, but only 16 parts if you make only a single depth gauge. ASIDE: If you cut corners and forego the depth gauge, you can get away with a minimum of 15 parts without sacrificing functionality. Eliminating any other parts will have an effect on final functionality. The depth gauges are the only optional components. Scroll to the bottom to find: 1. Parts Addendum to help estimate cost per-unit 2. Tools Addendum to help estimate additional tooling cost (if any) Part suppliers: • Amazon, 14-18 items • McMaster Carr, 4-5 items • eBay, 3-4 items • Hardware store, such as Home Depot, 3 items • Jerico, Inc., 1 item Tool suppliers: • Amazon, 20-27 items • eBay, 1 item The following is an estimate of costs. This is not to discourage you but rather be up-front about what it cost me to design the first few. Approximate parts cost break-down (without taxes) as-of Sep. 2023: • $37.19 for saw with handle • $18.93 for ¼"-20 knurled thumb nuts • $18.79 for M4 knurled shoulder thumb screw • $16.30 to $32.77 for optional steel rule (Mitutoyo versus Starrett, respectively) • $13.86 for ¼"-20 swivel nuts • $13.50 for ⌀½" brass rod • $11.50 for ¼"-20 knurled knob • $7.72 for ⌀3mm brass rod • $6.48 for ¼"-20 solid brass thumb screws • $2.92 for ¼"-20 threaded rod • $2.47 for ¼"-20 threaded inserts • $2.46 for M4 x 0.7mm low-profile socket head screws • $1.25 for ¼" fiber washers • $0.84 for ¼" fender washers • $0.79 for ⌀6mm magnets • $0.56 for ¼"-20 button head socket cap screws • $0.46 for ¼" split washers • $0.43 for ¼"-20 flat head socket cap screws • $0.40 for ⌀¼" brass rod • $0.22 for M4 threaded inserts • $0.18 for ⌀⅛" brass rod • $0.17 for DIN 9021 washer • $0.15 for M6 threaded insert • $0.07 for DIN 125 washer NOTE: Many of the items cannot be purchased individually (such as DIN 125 washers). WARNING: Does not include cost of lumber (anywhere from $0 to over $300) nor cost for a batch of steel skates from SendCutSend (about $40) For a total base cost estimate between $140 (minus steel rule) and $175 (with Starrett rule). That does not include the cost of wood or acrylic. There is also a metal part that should be manufactured by SendCutSend.com that cost about $5 per-plane. NOTE: Actual costs could be higher or lower. There are two specialty parts that could be eliminated in a future revision, namely the expensive M4 shoulder thumb screw (at $18 per-screw) and the expensive Jerico slimline swivel nuts (the ones from McMaster Carr have a wider base and will require cut revisions). You can also skimp on quality to reduce cost. You don't have to use the high-end McMaster Carr thumb nuts at a unit-cost of $6.31 per-nut -- there are cheaper ¼"-20 thumb nuts that will work albeit not as-well. ASIDE: Just as I will be looking for cheaper parts, you are encouraged to as-well. Approximate dimensions and weight* of final product: • Height: 8.25" [1] • Width: 8.75" [2] • Length: 18.5" [3] • Weight*: 5.06 lbs. * Weight varies based on wood selected [1] All fences attached [2] With optional steel rule and on-board Allen key [3] Fully Assembled Pictured wood selections: • Plane body: Waterfall (figured) Bubinga • Plane fence: Gaboon Ebony • Auxiliary flat surface fence: Honduran Rosewood • Auxiliary molded hand fence: Waterfall (figured) Bubinga Janka Hardness (from hardest to least hard): 1. Gaboon Ebony: 3,080 lbf (13,700 N) 2. Bubinga: 2,410 lbf (10,720 N) 3. Honduran Rosewood: 2,200 lbf (9,790 N) Pictured metal selections: • Washers: fiber and stainless steel (18-8, 304) • Thumb screws: stainless steel (300) • Threaded inserts: steel (zinc plated) • Magnets: nickel coated neodymium • Screws: brass, steel, stainless, and alloy • Nuts: steel and stainless steel (18-8) • Solid rods: brass • Threaded rods: stainless steel (18-8) • Skate: 1075 blue temper spring steel ▓▓▓ STOCKING ▓▓▓ High Level overview for bulk purchasing: • 8/4 rough cut or 1¼" S2S lumber • 4/4 rough cut or ¾" S2S lumber • OPTIONAL: ⅜" S2S lumber (can use ¾" planed-down) • ¼" acrylic or Plexiglas® (aka "plexiglass") sheet • ¾" medium density fiberboard (MDF) NOTE: If you cannot obtain 8/4 lumber, it is possible to use ¾" S2S. For the plane body, laminate two ¾" boards together. For the molded auxiliary hand fence, see the "Design" swim-lane of MobyNick-src on how to glue-up two ¾" boards with rabbet/rebate joinery as a substitution for thicker lumber. Lumber stocking needs (hardwoods work better than soft woods): • Plane body: 1¾" thick (1¼" surfaced [4]) by at least 18⅜" long by at least 7¾" wide • Plane fence: 1" thick (¾" surfaced [4]) by at least 10" long by at least 3" wide • Auxiliary flat surface fence: ¾" or +⅜" thick (~⅜" surfaced) by at least 18½" long by at least 4" wide • Auxiliary molded hand fence: 1¾" thick (1¼" surfaced) by at least 18½" long by at least 4" wide • Sacrificial MDF: ¾" thick by at least 7" long by at least 4" wide • Plywood assembly jig: ¾" thick by at least 3" long by at least 2" wide [4] Must be precise to within +/- 1/64" All lumber must be as flat and straight as possible before cutting with Shaper Origin. However, neither the long- nor end-grain edges matter and can be left ragged. Plastic stocking needs (Chemcast™ brand acrylic recommended for excellent machinability): • Depth gauges: ¼" thick 100% opaque black acrylic, at least 6" long by at least 2" wide • Mag bushings: ¼" thick clear acrylic, at least 2½" long by at least 1½" wide ▓▓▓ PREPARATION ▓▓▓ Open MobyNick-src on your computer. It was created in Inkscape, a free software available for Mac, Windows, and Linux. At the top of the file are headers defining "swim-lanes." Imagine an olympic size swimming pool with lanes for swimmers. Each swim-lane is labeled with what is going on. From left-to-right, the lanes are: 1. Tools -- a brief overview of the tools required 2. Parts -- comprehensive modeling of all parts 3. Design -- custom elements such as unique fonts, moldings, entablatures, bore relief calculations, etc. 4. Mock -- layered models in various perspectives 5. Assembly -- blow-apart diagrams to help with assembling the finished product 6. Cut -- comprehensive setup analysis 7. Stock -- how items are grouped to reduce material cost The lanes are not necessarily to be digested left-to-right but referenced many times throughout the project for when you have questions or need to view something in greater detail. PRO-TIP: Inkscape's optional View settings: 1. View ➝ Display Mode ➝ Outline Overlay 2. View ➝ Split Mode ➝ X-Ray 3. View ➝ Split Mode ➝ Split … are all wonderful options for inspecting the models. Only MobyNick-src has the swim-lane structure. There is a "-src" file for each of the parts to help you organize your process around each material. These smaller source (src) files are actually break-outs from the "Cut" swim-lane in MobyNick-src. From each of these "source" files there are one or more "setup" files named "sN" for "setup N." For example, the file Jigs-s1 is the first (and only) setup for a required jig. The carcass, which requires 6 setups, has files Carcass-s1 through Carcass-s6. If a setup requires more than one SVG, then a letter will be used at the end. For example, Molding-s2a is the first SVG to be placed on the second setup of the Molding (of which there are many SVGs; change router bit, remove previous SVG, place next). ▓▓▓ BEFORE YOU START ▓▓▓ I would first acquire my hardware and then use calipers to make sure that the parts I have acquired are close to the models found in the "Parts" section of MobyNick-src (see the top headers to find the "Parts" header, defining the parts "swim-lane"). Once you are satisfied that you have acquired the correct parts (or made the necessary modifications for the hardware you have on-hand), I would shift focus to acquiring your lumber and acrylic sheets. All acquired, start by dimensioning the lumber to the above requirements under "Lumber stocking needs" TIP: Neither long- nor end-grain edges will be used. Leaving the wax cap on the end-grain of premium woods is recommended to protect against checking. When done you should have six pieces of wood. You likely did not have to do much preparation on the MDF or Plywood, but you will have surfaced the four pieces of hardwood to their required thickness. The Amana Tool OCEMCO system (see Tools at-left) is a ¼" shank mandrel atop which replaceable carbide tipped cutter heads are affixed using a patented hex-lock system. It is one of many industrial pattern routing bits from Amana Tool, this one also being an "E-Z Change" tool. The OCEMCO ½" diameter DADO clean-out head is rated for up to 28k RPM, making it an excellent fit for Shaper Origin. The carbide tipped cutters in my experience perform better than insert based tools in hardwood. The replaceable heads come in 3-packs for an excellent price, $38.18, or $12.73 per cutter (Amana Tool p/n 55173). For our purposes, we need to remove the bearing from the OCEMCO mandrel so that it does not rub on the side walls as we use it to slot deeper than the cut-height. This is easily done by first removing the cutter head with an 11mm socket. When re-installing the cutter head, first apply some blue thread locker to the mandrel threads. Allow thread locker to cure before use. When I tried insert-based large diameter pattern bits on the selected Bubinga, there was much chatter. The OCEMCO system on the other-hand worked flawlessly, being able to operate at full speed or low speed, fast feed or slow feed, shallow depth or deep, it handles it all. However, it will seem scary because it is loud while cutting. Been using OCEMCO for 3 years now and love it. As long as you clean the bits regularly, you could easily stretch each cutter head for years. In this application, we will be using OCEMCO only for roughing out the molding. ▓▓▓ SECTIONS ▓▓▓ Each section that follows will be focused on each part-grouping. The creation of this tool has been optimized to group all same-thickness parts together. This minimizes the number of setups and stock purchasing requirements. At the top of each section below will be a title highlighting the stock you will be working with. 1. 0.015" Steel shim stock (1 setup, 1 part, 1 cut) 2. ¼" Acrylic sheet (3-4 setups, 3-4 parts, 39-79 cuts) 3. ¾" Hardwood lumber (4 setups, 4 parts, 28 cuts) 4. ¾" MDF (1 setup, 1 part, 1 cut) 5. 1¼" Hardwood lumber (11 setups, 6 parts, 117 cuts) 6. ¾" Plywood (1 setup, 1 part, 4 cuts) ▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁ ███████████████████████████████████████████ ▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔ ▓▓▓ MATERIAL A (1/6): STEEL (1 PART; OUTSOURCED) ▓▓▓ Files: • Skate-src -- Plan: Steel skate • Skate-s1 -- Setup 1 (of 2): Part for SendCutSend.com • Skate-s2 -- Setup 2 (of 2): Ignore for now (revisited later; under Material 5/6) IMPORTANT: I recommend having SendCutSend.com make this (1) required part for you. This plane utilizes one part made out of steel, called a "skate." The skate on this kerfing plane serves the same function as the skate on a plow plane. The skate can ride in the groove cut by the same plane. On this plane, it is mostly used to make precision-spaced repeating cuts (there is no requirement that cuts be evenly-spaced since the skate is attached to a movable fence). As shown in both Skate-src and Skate-s1 project files, you want to ask SendCutSend.com to produce: A1.a. out of 0.015" thick 1075 blue temper spring steel A1.b. a rounded rectangle 16.750" x 0.418" A1.c. with 0.118" radius corners ASIDE: The file for the skate has been included for the truly intrepid willing to make the part themselves. NOTE: While there are many steel parts in this plane, this is the only one that is not mass-produced. For example, the saw plate, threaded inserts, knobs, and threaded rods are also steel. The skate is the only steel part that has to be manufactured specifically for this plane. IMPORTANT: The plane is designed around the Vaughan Bear Saw blade. The position of the hang-hole for example may be different on a similar saw from a different manufacturer. ▓▓▓ MATERIAL B (2/6): ¼" ACRYLIC SHEET (4 SETUPS, 3-4 PARTS, 39-79 CUTS) ▓▓▓ Files: • MagBushings-src -- Plan: Magnetic bushings • MagBushings-s1 -- Setup 1 (of 2): Back-side chamfers and blank to flip • MagBushings-s2 -- Setup 2 (of 2): Remainder of cuts (after flipping) • DepthGauge-src -- Plan: Depth gauges (imperial, metric, or both) • DepthGauge-s1 -- Setup 1 (of 3): Back-side chamfers and blank to flip • DepthGauge-s1a -- Setup 1 (of 3; alternate): If you only want one depth gauge instead of both • DepthGauge-s2 -- Setup 2 (of 3): Remainder of cuts (after flipping) • DepthGauge-s2a -- Setup 2 (of 3; alternate, imperial): Remainder of cuts (after flipping) • DepthGauge-s2b -- Setup 2 (of 3; alternate, metric): Remainder of cuts (after flipping) • DepthGauge-s3 -- Setup 3 (of 3): For testing purposes only (use to test depth-gauge fit in carcass material) Material overview (¼" CLEAR acrylic, 2-setups, 2 parts, 13 cuts): • Setup B1 ➝ MagBushings-s1 (2 parts, 3 cuts) • Setup B2 ➝ MagBushings-s2 (2 parts, 10 cuts) Material overview (¼" BLACK acrylic, 2-setups, 1-2 parts, 26-66 cuts): • Setup B3 ➝ DepthGauge-s1 (2 parts, 3 cuts) or DepthGauge-s1a (1 part, 2 cuts) • Setup B4 ➝ DepthGauge-s2 (2 parts, 63 cuts) or DepthGauge-s2a (1 part, 39 cuts) or DepthGauge-s2b (1 part, 24 cuts) NOTE: Keep the protective film on the acrylic sheet. ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ ⬜ 🔎 Setup B1 (of 4) ➝ MagBushings-s1 (2 parts, 3 cuts) ⬜ ⚓ ANCHOR STOCK 1 (OF 1) B1-0. Setup ¼" CLEAR acrylic • Recommendation: surface clamping with 3M #2090 "Original" (blue) tape and super-glue Tool overview (2 required): ☐ ⌀¼" 60° V-groove [T1-6 or Shaper Tools] ☐ ⌀⅛" x ½" CH 2-flute up-cut spiral [Shaper Tools] Tool change overview: 1. ⌀¼" 60° V-groove [T1-6 or Shaper Tools] 2. ⌀⅛" x ½" CH 2-flute up-cut spiral [Shaper Tools] ⬜ ⌘ PLACE SVG 1 (OF 1) • File: MagBushings-s1 -- 2 parts, 3 cuts • Anchor: Any • Placement: Anywhere Tools required (2): • ⌀¼" 60° V-groove [T1-6 or Shaper Tools] • ⌀⅛" x ½" CH 2-flute up-cut spiral [Shaper Tools] Tool changes (2): 1. ⌀¼" 60° V-groove [T1-6 or Shaper Tools] 2. ⌀⅛" x ½" CH 2-flute up-cut spiral [Shaper Tools] ⬜ 𝚫 TOOL CHANGE 1 (OF 2) B1-1. Load router bit: ⌀¼" 60° V-groove [T1-6 or Shaper Tools] B1-1.a. Lock spindle B1-1.b. Z-touch Feeds & Speeds (for ⌀¼" 60° V-groove in ACRYLIC at 0.04" depth): ➔ Spindle = 5 ➔ Plunge = 10 ipm ➔ Auto = 10 ipm (default) ⬜ ⮑ FOCUS 1 (OF 2) B1-2. Focus: two 0.04" chamfers (on-line curves) B1-2.a. Set depth: 0.04" (encoded depth; 1/32" chamfer height at 0.005" offset) B1-2.b. Cut two chamfers B1-2.c. Convert to guide ⬜ 𝚫 TOOL CHANGE 2 (OF 2) B1-3. Load router bit: ⌀⅛" x ½" CH 2-flute up-cut spiral [Shaper Tools] B1-3.a. Lock spindle B1-3.b. Z-touch Feeds & Speeds (for ⌀⅛" up-cut in ACRYLIC): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 2 (OF 2) B1-4. Focus: outside shape (rectangle) With AutoPass … ⬜ B1-4(A).a. Set plunge speed: 2.5 ipm B1-4(A).b. Set global offset: 0.01" B1-4(A).c. Set depth: 0.225" (180% bit-⌀; encoded depth; ¼" material thickness minus 20% ⅛" bit-⌀) B1-4(A).d. Set # passes: 3 (or 0.075" pass depth) B1-4(A).e. Set roughing offset: 0" (or off) B1-4(A).e. Start/Complete outside shape AutoPass B1-4(A).f. Set global offset: 0.005" B1-4(A).g. Set roughing offset: 0.005" B1-4(A).h. Resume/Complete outside shape AutoPass B1-4(A).i. Change encoded depth: 0.275" (220% bit-⌀; ¼" material thickness plus 20% ⅛" bit-⌀) B1-4(A).j. Set global offset: 0" B1-4(A).k Set roughing offset: 0.01" B1-4(A).l. Resume/Complete outside shape AutoPass Without AutoPass … ⬜ B1-4(B).a. Set offset: 0.01" B1-4(B).b. Set depth: 1/16" (50% bit-⌀) B1-4(B).c. Initial outside shape cut B1-4(B).d. Set offset: 0.005" B1-4(B).e. Set depth: ⅛" (100% bit-⌀) B1-4(B).f. Second outside shape cut B1-4(B).g. Set depth: 0.225" (180% bit-⌀; encoded depth; ¼" material thickness minus 20% ⅛" bit-⌀) B1-4(B).h. Third outside shape cut B1-4(B).i. Set offset: 0" B1-4(B).j. Set depth: 0.275" (220% bit-⌀; ¼" material thickness plus 20% ⅛" bit-⌀) NOTE: Origin will warn you this is past encoded depth (green button to bypass warning) B1-4(B).k. Final outside shape cut ⬜ 🏁 Setup B1 complete: • Keep the protective film on • Remove waste then flip the rectangle you cut out and re-secure it for below ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 🔎 Setup B2 (of 4) ➝ MagBushings-s2 (2 parts, 10 cuts) ⬜ ⚓ ANCHOR STOCK 1 (OF 1) B2-0. Setup ¼" CLEAR acrylic [FLIP-SIDE] • Recommendation: surface clamping with 3M #2060 "Rough Surface" (green) tape and super-glue Tool overview (3 required): ☐ ⌀¼" 60° V-groove [T1-6 or Shaper Tools] ☐ ⌀⅛" x ½" CH 2-flute up-cut spiral [Shaper Tools] ☐ ⌀¼" x ¾" CH 2-flute up-cut spiral [Shaper Tools] Tool change overview: 1. ⌀¼" 60° V-groove [T1-6 or Shaper Tools] 2. ⌀⅛" x ½" CH 2-flute up-cut spiral [Shaper Tools] 3. ⌀¼" x ¾" CH 2-flute up-cut spiral [Shaper Tools] 4. ⌀⅛" x ½" CH 2-flute up-cut spiral [Shaper Tools] ⬜ ⌘ PLACE SVG 1 (OF 1) • File: MagBushings-s2 -- 2 parts, 10 cuts • Anchor: Corner • Placement: Grid origin Tools required (3): • ⌀¼" 60° V-groove [T1-6 or Shaper Tools] • ⌀⅛" x ½" CH 2-flute up-cut spiral [Shaper Tools] • ⌀¼" x ¾" CH 2-flute up-cut spiral [Shaper Tools] Tool change (4): 1. ⌀¼" 60° V-groove [T1-6 or Shaper Tools] 2. ⌀⅛" x ½" CH 2-flute up-cut spiral [Shaper Tools] 3. ⌀¼" x ¾" CH 2-flute up-cut spiral [Shaper Tools] 4. ⌀⅛" x ½" CH 2-flute up-cut spiral [Shaper Tools] ⬜ 𝚫 TOOL CHANGE 1 (OF 4) B2-1. Load router bit: ⌀¼" 60° V-groove [T1-6 or Shaper Tools] B2-1.a. Lock spindle B2-1.b. Z-touch Feeds & Speeds (for ⌀¼" 60° V-groove in ACRYLIC at 0.04" depth): ➔ Spindle = 5 ➔ Plunge = 10 ipm ➔ Auto = 10 ipm (default) ⬜ ⮑ FOCUS 1 (OF 4) B2-2. Focus: four 0.04" chamfers (on-line curves/circles) B2-2.a. Set depth: 0.04" (encoded depth; 1/32" chamfer height at 0.005" offset) B2-2.b. Cut four chamfers B2-2.c. Convert to guide ⬜ 𝚫 TOOL CHANGE 2 (OF 4) B2-3. Load router bit: ⌀⅛" x ½" CH 2-flute up-cut spiral [Shaper Tools] B2-3.a. Lock spindle B2-3.b. Z-touch Feeds & Speeds (for ⌀⅛" up-cut in ACRYLIC): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 2 (OF 4) B2-4. Focus: two ⌀0.246" holes B2-4.a. Set offset: 0.01" B2-4.b. Set depth: 0.3" (240% bit-⌀; encoded depth) B2-4.c. Initial helix of two ⌀0.246" holes B2-4.d. Set offset: 0.005" (sneaking up on fit for ⌀6mm diameter magnet with room for epoxy) B2-4.e. Second helix of two ⌀0.246" holes B2-4.f. Set offset: 0" B2-4.g. Final helix of two ⌀0.246" holes B2-4.h. Convert to guide ⬜ 𝚫 TOOL CHANGE 3 (OF 4) B2-5. Load router bit: ⌀¼" x ¾" CH 2-flute up-cut spiral [Shaper Tools] B2-5.a. Lock spindle B2-5.b. Z-touch Feeds & Speeds (for ⌀¼" up-cut in ACRYLIC): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 3 (OF 4) B2-6. Focus: two ⌀0.625" circles B2-6.a. Set offset: 0.01" B2-6.b. Set depth: ⅛" (50% bit-⌀; encoded depth) B2-6.c. Initial helix of two ⌀0.625" circles B2-6.d. Set offset: 0.005" (sneaking up on fit for head of ¼"-20 flat socket cap screw) B2-6.e. Second helix of two ⌀0.625" circles B2-6.f. Set offset: 0" B2-6.g. Final helix of two ⌀0.625" circles B2-6.h. Convert to guide ⬜ 𝚫 TOOL CHANGE 4 (OF 4) B2-7. Load router bit: ⌀⅛" x ½" CH 2-flute up-cut spiral [Shaper Tools] B2-7.a. Lock spindle B2-7.b. Z-touch Feeds & Speeds (for ⌀⅛" up-cut in ACRYLIC): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 4 (OF 4) B2-8. Focus: two outside shapes (curves) With AutoPass … ⬜ B2-8(A).a. Set plunge speed: 2.5 ipm B2-8(A).b. Set global offset: 0.01" B2-8(A).c. Set depth: 0.225" (180% bit-⌀; encoded depth; ¼" material thickness minus 20% ⅛" bit-⌀) B2-8(A).d. Set # passes: 3 (or 0.075" pass depth) B2-8(A).e. Set roughing offset: 0" (or off) B2-8(A).f. Start/Complete AutoPass of outside shapes B2-8(A).g. Set global offset: 0.005" B2-8(A).h. Set roughing offset: 0.005" B2-8(A).i. Resume/Complete AutoPass of outside shapes B2-8(A).j. Change encoded depth: 0.275" (220% bit-⌀; ¼" material thickness plus 20% ⅛" bit-⌀) B2-8(A).k. Set global offset: 0" B2-8(A).l. Set roughing offset: 0.01" B2-8(A).m. Resume/Complete AutoPass of outside shapes Without AutoPass … ⬜ B2-8(B).a. Set offset 0.01" B2-8(B).b. Set depth: 1/16" (50% bit-⌀) B2-8(B).c. Initial outside shape cuts B2-8(B).d. Set offset: 0.005" B2-8(B).e. Set depth: ⅛" (100% bit-⌀) B2-8(B).f. Second outside shape cuts B2-8(B).g. Set depth: 0.225" (180% bit-⌀; encoded depth; ¼" material thickness minus 20% ⅛" bit-⌀) B2-8(B).h. Third outside shape cuts B2-8(B).i. Set offset: 0" B2-8(B).j Set depth: 0.275" (220% bit-⌀; ¼" material thickness plus 20% ⅛" bit-⌀) NOTE: Origin will warn you this is past encoded depth (green button to bypass warning) B2-8(B).k. Final outside shape cuts ⬜ 🏁 Setup B2 complete: • Remove waste • Add shapes to kit (they fit well in 2" x 3" plastic bags) • Keep the protective film on until glue-up (when you epoxy magnets into the center of each one) ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 🔎 Setup B3 (of 4) ➝ DepthGauge-s1 (2 parts, 3 cuts) or DepthGauge-s1a (1 part, 2 cuts) NOTE: If you do not wish to make a set of both Imperial and Metric depth gauges, you can make one or the other (or none). For both, use DepthGauge-s1, for just one, use DepthGauge-s1a ⬜ ⚓ ANCHOR STOCK 1 (OF 1) B3-0. Setup ¼" BLACK acrylic • Recommendation: surface clamping with 3M #2090 "Original" (blue) tape and super-glue Tool overview (2 required): ☐ ⌀¼" 60° V-groove [T1-6 or Shaper Tools] ☐ ⌀⅛" x ½" CH 2-flute up-cut spiral [Shaper Tools] Tool change overview: 1. ⌀¼" 60° V-groove [T1-6 or Shaper Tools] 2. ⌀⅛" x ½" CH 2-flute up-cut spiral [Shaper Tools] ⬜ ⌘ PLACE SVG 1 (OF 1) • File: DepthGauge-s1 (2 parts, 3 cuts) or DepthGauge-s1a (1 part, 2 cuts) • Anchor: Any • Placement: Anywhere Tools required (2): • ⌀¼" 60° V-groove [T1-6 or Shaper Tools] • ⌀⅛" x ½" CH 2-flute up-cut spiral [Shaper Tools] Tool changes (2): 1. ⌀¼" 60° V-groove [T1-6 or Shaper Tools] 2. ⌀⅛" x ½" CH 2-flute up-cut spiral [Shaper Tools] ⬜ 𝚫 TOOL CHANGE 1 (OF 2) B3-1. Load router bit: ⌀¼" 60° V-groove [T1-6 or Shaper Tools] B3-1.a. Lock spindle B3-1.b. Z-touch Feeds & Speeds (for ⌀¼" 60° V-groove in ACRYLIC at 0.04" depth): ➔ Spindle = 5 ➔ Plunge = 10 ipm ➔ Auto = 10 ipm (default) ⬜ ⮑ FOCUS 1 (OF 2) B3-2. Focus: one or two 0.04" chamfer(s) (on-line rounded rectangle(s)) B3-2.a. Set depth: 0.04" (encoded depth; 1/32" chamfer height at 0.005" offset) B3-2.b. Cut chamfer(s) B3-2.c. Convert to guide ⬜ 𝚫 TOOL CHANGE 2 (OF 2) B3-3. Load router bit: ⌀⅛" x ½" CH 2-flute up-cut spiral [Shaper Tools] B3-3.a. Lock spindle B3-3.b. Z-touch Feeds & Speeds (for ⌀⅛" up-cut in ACRYLIC): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 2 (OF 2) B3-4. Focus: outside shape (rectangle) With AutoPass … ⬜ B3-4(A).a. Set plunge speed: 2.5 ipm B3-4(A).b. Set global offset: 0.01" B3-4(A).c. Set depth: 0.225" (180% bit-⌀; encoded depth; ¼" material thickness minus 20% ⅛" bit-⌀) B3-4(A).d. Set # passes: 3 (or 0.075" pass depth) B3-4(A).e. Set roughing offset: 0" (or off) B3-4(A).f. Start/Complete outside shape AutoPass B3-4(A).g. Set global offset: 0.005" B3-4(A).h. Set roughing offset: 0.005" B3-4(A).i. Resume/Complete outside shape AutoPass B3-4(A).j. Change encoded depth: 0.275" (220% bit-⌀; ¼" material thickness plus 20% ⅛" bit-⌀) B3-4(A).k. Set global offset: 0" B3-4(A).l Set roughing offset: 0.01" B3-4(A).m. Resume/Complete outside shape AutoPass Without AutoPass … ⬜ B3-4(B).a. Set offset: 0.01" B3-4(B).b. Set depth: 1/16" (50% bit-⌀) B3-4(B).c. Initial cut of outside shape B3-4(B).d. Set offset: 0.005" B3-4(B).e. Set depth: ⅛" (100% bit-⌀) B3-4(B).f. Second cut of outside shape B3-4(B).g. Set depth: 0.225" (180% bit-⌀; encoded depth; ¼" material thickness minus 20% ⅛" bit-⌀) B3-4(B).h. Third cut of outside shape B3-4(B).i. Set offset: 0" B3-4(B).j. Set depth: 0.275" (220% bit-⌀; ¼" material thickness plus 20% ⅛" bit-⌀) NOTE: Origin will warn you this is past encoded depth (green button to bypass warning) B3-4(B).k. Final cut of outside shape ⬜ 🏁 Setup B3 complete: • Keep the protective film on • Remove waste then flip the rectangle you cut out and re-secure it for below ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 🔎 Setup B4 (of 4) ➝ DepthGauge-s2 (2 parts, 63 cuts) or DepthGauge-s2a (1 part, 39 cuts) or DepthGauge-s2b (1 part, 24 cuts) NOTE: If you desire Imperial-only, use DepthGauge-s2a, or for Metric-only, use DepthGauge-s2b ⬜ ⚓ ANCHOR STOCK 1 (OF 1) B4-0. Setup ¼" BLACK acrylic [FLIP-SIDE] • Recommendation: surface clamping with 3M #2090 "Original" (blue) tape and super-glue Tool overview (2 required): ☐ ⌀¼" 60° V-groove [T1-6 or Shaper Tools] ☐ ⌀⅛" x ½" CH 2-flute up-cut spiral [Shaper Tools] Tool change overview: 1. ⌀¼" 60° V-groove [T1-6 or Shaper Tools] 2. ⌀⅛" x ½" CH 2-flute up-cut spiral [Shaper Tools] ⬜ ⌘ PLACE SVG 1 (OF 1) • File: DepthGauge-s2 (2 parts, 63 cuts) or DepthGauge-s2a (1 part, 39 cuts) or DepthGauge-s2b (1 part, 24 cuts) • Anchor: Corner • Placement: Grid origin Tools required (2): • ⌀¼" 60° V-groove [T1-6 or Shaper Tools] • ⌀⅛" x ½" CH 2-flute up-cut spiral [Shaper Tools] Tool change (2): 1. ⌀¼" 60° V-groove [T1-6 or Shaper Tools] 2. ⌀⅛" x ½" CH 2-flute up-cut spiral [Shaper Tools] ⬜ 𝚫 TOOL CHANGE 1 (OF 2) B4-1. Load router bit: ⌀¼" 60° V-groove [T1-6 or Shaper Tools] B4-1.a. Lock spindle B4-1.b. Z-touch Feeds & Speeds (for ⌀¼" 60° V-groove in ACRYLIC at 0.01" depth): ➔ Spindle = 5 ➔ Plunge = 10 ipm ➔ Auto = 10 ipm (default) ⬜ ⮑ FOCUS 1 (OF 4) B4-2. Focus: 0.01" engravings B4-2.a. Set depth: 0.01" (encoded depth) B4-2.b. Engrave lines B4-2.c. Convert to guide ⬜ 𝚫 TOOL CHANGE 2 (OF 2) B4-3. Load router bit: ⌀⅛" x ½" CH 2-flute up-cut spiral [Shaper Tools] B4-3.a. Lock spindle B4-3.b. Z-touch Feeds & Speeds (for ⌀⅛" up-cut in ACRYLIC): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 2 (OF 4) B4-4. Focus: two to four ⌀4¼mm (⌀0.167") through-holes B4-4.a. Set offset: 0.01" B4-4.b. Set depth: 0.3" (240% bit-⌀; encoded depth) B4-4.c. Initial helix of two to four ⌀4¼mm (⌀0.167") through-holes B4-4.d. Set offset: 0.005" (sneaking up on clearance for M4 x 0.7mm low-profile socket head screws) B4-4.e. Second helix of two to four ⌀4¼mm (⌀0.167") through-holes B4-4.f. Set offset: 0" B4-4.g. Final helix of two to four ⌀4¼mm (⌀0.167") through-holes B4-4.h. Convert to guide ⬜ ⮑ FOCUS 3 (OF 4) B4-5. Focus: two to four ⌀7.5mm (0.295") counterbores B4-5.a. Set offset: 0.01" B4-5.b. Set depth: ⅛" (100% bit-⌀; encoded depth) B4-5.c. Initial helix of two to four ⌀7.5mm (0.295") counterbores B4-5.d. Set offset: 0.005" (sneaking up on clearance for head of M4 x 0.7mm low-profile socket head screw) B4-5.e. Second helix of two to four ⌀7.5mm (0.295") counterbore B4-5.f. Set offset: 0" B4-5.g. Final helix of two to four ⌀7.5mm (0.295") counterbores B4-5.h. Convert to guide ⬜ ⮑ FOCUS 4 (OF 4) B4-6. Focus: outside shape(s) (rounded rectangle(s)) With AutoPass … ⬜ B4-6(A).a. Set plunge speed: 2.5 ipm B4-6(A).b. Set global offset: 0.01" B4-6(A).c. Set depth: 0.225" (180% bit-⌀; encoded depth; ¼" material thickness minus 20% ⅛" bit-⌀) B4-6(A).d. Set # passes: 3 (or 0.075" pass depth) B4-6(A).e. Set roughing offset: 0" (or off) B4-6(A).f. Start/Complete AutoPass of outside shape(s) B4-6(A).g. Set global offset: 0.005" B4-6(A).h. Set roughing offset: 0.005" B4-6(A).i. Resume/Complete AutoPass of outside shape(s) B4-6(A).j. Change encoded depth: 0.275" (220% bit-⌀; ¼" material thickness plus 20% ⅛" bit-⌀) B4-6(A).k. Set global offset: 0" B4-6(A).l Set roughing offset: 0.01" B4-6(A).m. Resume/Complete AutoPass of outside shape(s) Without AutoPass … ⬜ B4-6(B).a. Set offset: 0.01" B4-6(B).b. Set depth: 1/16" (50% bit-⌀) B4-6(B).c. Initial cut of outside shape(s) B4-6(B).d. Set offset: 0.005" B4-6(B).e. Set depth: ⅛" (100% bit-⌀) B4-6(B).f. Second cut of outside shape(s) B4-6(B).g. Set depth: 0.225" (180% bit-⌀; encoded depth; ¼" material thickness minus 20% ⅛" bit-⌀) B4-6(B).h. Third cut of outside shape(s) B4-6(B).i. Set offset: 0" B4-6(B).j. Set depth: 0.275" (240% bit-⌀; ¼" material thickness plus 20% ⅛" bit-⌀) NOTE: Origin will warn you this is past encoded depth (green button to bypass warning) B4-6(B).k. Final cut of outside shape(s) ⬜ 🏁 Setup B4 complete: • Remove waste • Add shapes to kit (they fit well in 3" x 5" plastic bags) • Keep the protective film on until infill (when you paint the engravings) ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ ▓▓▓ MATERIAL C (3/6): ⅜" AND ¾" HARDWOOD LUMBER (6 SETUPS, 5 PARTS, 48 CUTS) ▓▓▓ Files: • MainFence-src -- Plan: Plane fence, 2 bushings, and a stand-off • MainFence-s1 -- Setup 1: Back-side features and blank to flip • MainFence-s1a -- Break-out: If needed, a separate bushing • MainFence-s1b -- Break-out (alternate): If needed, 2 bushings • MainFence-s2 -- Setup 2: Front-side features and shapes • MainFence-s2a -- Break-out: If needed, the single bushing • MainFence-s2b -- Break-out (alternate): If needed, 2 bushings • MainFence-s3 -- Setup 3: Top-side features • MainFence-s3a -- Break-out: If needed, stand-off • MainFence-s4 -- Setup 4: Bottom-side features • FlatFence-src -- Plan: Flat auxiliary fence • FlatFence-s1 -- Setup 1: Top-side features and blank to flip • FlatFence-s2 -- Setup 2: Bottom-side features (after flipping) Stock overview: 1. ¾" Ebony (main fence; to be cut) 2. ⅜" Rosewood (flat aux. fence; to be cut) Material overview (¾" EBONY, 4 setups, 4 parts, 30 cuts): • Setup C1 ➝ MainFence-s1 (4 parts, 4 cuts) • Setup C2 ➝ MainFence-s2 (4 parts, 15 cuts) • Setup C3 ➝ MainFence-s3 (1 part, 7 cuts) • Setup C4 ➝ MainFence-s4 (1 part, 4 cuts) Material overview (⅜" ROSEWOOD, 2 setups, 1 part, 20 cuts): • Setup C5 ➝ FlatFence-s1 (1 part, 14 cuts) • Setup C6 ➝ FlatFence-s2 (1 part, 6 cuts) ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 🔎 Setup C1 (of 6) ➝ MainFence-s1 (3 parts, 4 cuts) ⬜ ⚓ ANCHOR STOCK 1 (OF 2) C1-0. Setup ¾" EBONY • Recommendation: surface clamping with 3M #2090 "Original" (blue) tape and super-glue Tool overview (3 required): ☐ 1/16" radius (⌀⅛") round-nose [T1-11] ☐ ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] ☐ ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] Tool change overview: 1. 1/16" radius (⌀⅛") round-nose [T1-11] 2. ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] 3. ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] ⬜ ⌘ PLACE SVG 1 (OF 1) • File: MainFence-s1 -- 3 parts, 4 cuts • Anchor: Any • Placement: Anywhere Tools required (3): • 1/16" radius (⌀⅛") round-nose [T1-11] • ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] • ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] Tool changes (3): 1. 1/16" radius (⌀⅛") round-nose [T1-11] 2. ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] 3. ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] ⬜ 𝚫 TOOL CHANGE 1 (OF 3) C1-1. Load router bit: 1/16" radius (⌀⅛") round-nose [T1-11] C1-1.a. Lock spindle C1-1.b. Z-touch Feeds & Speeds (for ⌀⅛" round-nose in EBONY at 0.1" depth): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 1 (OF 3) C1-2. Focus: two ⌀⅛" coves (on-line rounded rectangle(s)) C1-2.a. Set depth: 0.09" C1-2.b. Initial cut of coves C1-2.c. Set depth: 0.1" (encoded depth) C1-2.d. Final cut of coves C1-2.e. Convert to guide ⬜ 𝚫 TOOL CHANGE 2 (OF 3) C1-3. Load router bit: ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] C1-3.a. Lock spindle C1-3.b. Z-touch Feeds & Speeds (for ⌀¼" down-cut in EBONY at ⅛" depth): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ⬜ ⮑ FOCUS 2 (OF 3) C1-4. Focus: ⅛" shoulder (inside half-rounded rectangle) C1-4.a. Set depth: ⅛" (50% bit-⌀; encoded depth) C1-4.b. Cut shoulder C1-4.c. Convert to guide ⬜ 𝚫 TOOL CHANGE 3 (OF 3) C1-5. Load router bit: ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] C1-5.a. Lock spindle C1-5.b. Z-touch Feeds & Speeds (for ⌀¼" down-cut in EBONY): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 3 (OF 3) C1-6. Focus: outside shape (rectangle) With AutoPass … ⬜ C1-6(A).a. Set plunge speed: 2.5 ipm C1-6(A).b. Set global offset: 0.01" C1-6(A).c. Set depth: 0.8" (320% bit-⌀; encoded depth; ¾" material thickness plus 20% ¼" bit-⌀) C1-6(A).d. Set # passes: 8 (or 0.1" pass depth) C1-6(A).e. Set roughing offset: 0" (or off) C1-6(A).f. Start/Complete AutoPass of outside shape C1-6(A).g. Set global offset: 0.005" C1-6(A).h. Set roughing offset: 0.005" C1-6(A).i. Resume/Complete AutoPass of outside shape C1-6(A).j. Set global offset: 0" C1-6(A).k Set roughing offset: 0.01" C1-6(A).l. Resume/Complete AutoPass of outside shape Without AutoPass … ⬜ C1-6(B).a. Set offset: 0.01" C1-6(B).b. Set depth: ⅛" (50% bit-⌀) C1-6(B).c. Initial cut of outside shape C1-6(B).d. Set depth: ¼" (100% bit-⌀) C1-6(B).e. Second cut of outside shape C1-6(B).f. Set depth: ⅜" (150% bit-⌀) C1-6(B).g. Third cut of outside shape C1-6(B).h. Set depth: ½" (200% bit-⌀) C1-6(B).i. Fourth cut of outside shape C1-6(B).j. Set depth: ⅝" (250% bit-⌀) C1-6(B).k. Fifth cut of outside shape C1-6(B).l. Set offset: 0.005" C1-6(B).m. Set depth: 0.7" (280% bit-⌀; ¾" material thickness minus 20% ¼" bit-⌀) C1-6(B).n. Sixth cut of outside shape C1-6(B).o. Set offset: 0" C1-6(B).p. Set depth: 0.8" (320% bit-⌀; encoded depth; ¾" material thickness plus 20% ¼" bit-⌀) C1-6(B).q. Final cut of outside shape ⬜ 🏁 Setup C1 complete: • Remove waste then flip the rectangle you cut out and re-secure it for below • Save waste/off-cuts to use as stabilizers in next setup ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 🔎 Setup C2 (of 6) ➝ MainFence-s2 (4 parts, 13 cuts) ⬜ ⚓ ANCHOR STOCK 1 (OF 2) C2-0. Setup ¾" EBONY [FLIP-SIDE] • Recommendation: surface clamping with 3M #2060 "Rough Surface" (green) tape and super-glue Tool overview (4-5 required): ☐ ⌀¼" 90° V-groove [T1-4] ☐ ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] ☐ ⌀⅛" x ¾" CH compression spiral [T1-24] ☐ ⌀⅛" x ¾" CH 2-flute up-cut spiral [Shaper Tools] (or compression spiral [T1-24]) ☐ ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] Tool change overview: 1. ⌀¼" 90° V-groove [T1-4] 2. ⌀⅛" x ¾" CH compression spiral [T1-24] 3. ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] 4. ⌀⅛" x ¾" CH 2-flute up-cut spiral [Shaper Tools] (or compression spiral [T1-24]) 5. ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] 6. ⌀⅛" x ¾" CH compression spiral [T1-24] 7. ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] ⬜ ⌘ PLACE SVG 1 (OF 1) • File: MainFence-s2 -- 4 parts, 15 cuts • Anchor: Corner • Placement: Grid Origin Tools required (4-5): • ⌀¼" 90° V-groove [T1-4] • ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] • ⌀⅛" x ¾" CH compression spiral [T1-24] • ⌀⅛" x ¾" CH 2-flute up-cut spiral [Shaper Tools] (or compression spiral [T1-24]) • ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] Tool changes (7): 1. ⌀¼" 90° V-groove [T1-4] 2. ⌀⅛" x ¾" CH compression spiral [T1-24] 3. ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] 4. ⌀⅛" x ¾" CH 2-flute up-cut spiral [Shaper Tools] (or compression spiral [T1-24]) 5. ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] 6. ⌀⅛" x ¾" CH compression spiral [T1-24] 7. ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] ⬜ 𝚫 TOOL CHANGE 1 (OF 7) C2-1. Load router bit: ⌀¼" 90° V-groove [T1-4] C2-1.a. Lock spindle C2-1.b. Z-touch Feeds & Speeds (for ⌀¼" 90° V-groove in EBONY at 0.04" depth): ➔ Spindle = 5 ➔ Plunge = 10 ipm ➔ Auto = 10 ipm (default) ⬜ ⮑ FOCUS 1 (OF 12) C2-2. Focus: two 0.04" chamfer(s) (on-line circles) C2-2.a. Set depth: 0.04" (encoded depth; 0.035" chamfer height at 0.005" offset) C2-2.b. Cut chamfer(s) C2-2.c. Convert to guide ⬜ 𝚫 TOOL CHANGE 2 (OF 7) C2-3. Load router bit: ⌀⅛" x ¾" CH compression spiral [T1-24] C2-3.a. Lock spindle C2-3.b. Z-touch Feeds & Speeds (for ⌀⅛" compression helix in EBONY): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.7 ipm ⬜ ⮑ FOCUS 2 (OF 12) C2-4. Focus: 0.1" depth pocket (over stand-off -- left-most/smaller rounded rectangle) C2-4.a. Set depth: 0.09" (72% bit-⌀) C2-4.b. Initial pocket over stand-off C2-4.c. Set depth: 0.1" (80% bit-⌀; encoded depth) C2-4.d. Set offset: -0.125/6 (negative one-sixth of ⅛" bit-⌀) NOTE: Enter as-displayed, "-0.125" then "/" followed by "6" C2-4.e. Final pocket over stand-off C2-4.f. Convert to guide ⬜ ⮑ FOCUS 3 (OF 12) C2-5. Focus: ⌀0.246 hole (in stand-off -- left-most/smaller rounded rectangle; 0.33" depth) C2-5.a. Set offset: 0.01" C2-5.b. Set depth: 0.33" (264% bit-⌀; encoded depth) C2-5.c. Initial helix of ⌀0.246 hole in stand-off C2-5.d. Set offset: 0.005" C2-5.e. Second helix of ⌀0.246 hole in stand-off C2-5.f. Set offset: 0" C2-5.g. Final helix of ⌀0.246 hole in stand-off C2-5.g. Convert to guide ⬜ 𝚫 TOOL CHANGE 3 (OF 7) C2-6. Load router bit: ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] C2-6.a. Lock spindle C2-6.b. Z-touch Feeds & Speeds (for ⌀¼" down-cut helix in EBONY): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 4 (OF 12) C2-7. Focus: two ⌀0.395 holes (in bushings -- larger rounded rectangles; 0.515" depth) C2-7.a. Set offset: 0.01" C2-7.b. Set depth: 0.515" (206% bit-⌀; encoded depth) C2-7.c. Initial helix of two ⌀0.395 holes in bushings C2-7.d. Set offset: 0.005" C2-7.e. Second helix of two ⌀0.395 holes in bushings C2-7.f. Set offset: 0" C2-7.g. Final helix of two ⌀0.395 holes in bushings C2-7.h. Convert to guide ⬜ ⮑ FOCUS 5 (OF 12) C2-8. Focus: ⌀½" center hole (0.145" depth) in main fence C2-8.a. Set offset: 0.01" C2-8.b. Set depth: 0.145" (58% bit-⌀; encoded depth) C2-8.c. Initial helix of ⌀½" center hole in main fence C2-8.d. Set offset: 0.005" C2-8.e. Second helix of ⌀½" center hole in main fence C2-8.f. Set offset: 0" C2-8.g. Final helix of ⌀½" center hole in main fence C2-8.h. Convert to guide ⬜ ⮑ FOCUS 6 (OF 12) C2-9. Focus: ⌀0.395" center hole (0.602" depth) in main fence C2-9.a. Set offset: 0.01" C2-9.b. Set depth: 0.602" (240.8% bit-⌀; encoded depth) C2-9.c. Initial helix of ⌀0.395" center hole in main fence C2-9.d. Set offset: 0.005" C2-9.e. Second helix of ⌀0.395" center hole in main fence C2-9.f. Set offset: 0" C2-9.g. Final helix of ⌀0.395" center hole in main fence C2-9.h. Convert to guide ⬜ 𝚫 TOOL CHANGE 4 (OF 7) C2-10. Load router bit: ⌀⅛" x ¾" CH 2-flute up-cut spiral [Shaper Tools] (or compression spiral [T1-24]) C2-10.a. Lock spindle C2-10.b. Z-touch Feeds & Speeds (for ⌀⅛" up-cut or ⌀⅛" compression helix in EBONY): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.7 ipm ⬜ ⮑ FOCUS 7 (OF 12) C2-11. Focus: ⌀¼" through-hole in main fence C2-11.a. Set offset: 0.01" C2-11.b. Set depth: 0.8" (640% bit-⌀; encoded depth) C2-11.c. Initial helix of ⌀¼" through-hole in main fence C2-11.d. Set offset: 0.005" C2-11.e. Second helix of ⌀¼" through-hole in main fence C2-11.f. Set offset: 0" C2-11.g. Final helix of ⌀¼" through-hole in main fence C2-11.h. Convert to guide ⬜ 𝚫 TOOL CHANGE 5 (OF 7) C2-12. Load router bit: ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] C2-12.a. Lock spindle C2-12.b. Z-touch Feeds & Speeds (for ⌀¼" down-cut helix in EBONY): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 8 (OF 12) C2-13. Focus: two ⌀½" through-holes in main fence C2-13.a. Set offset: 0.01" C2-13.b. Set depth: 0.8" (320% bit-⌀; encoded depth) C2-13.c. Initial helix of two ⌀½" through-holes in main fence C2-13.d. Set offset: 0.005" C2-13.e. Second helix of two ⌀½" through-holes in main fence NOTE: For added confidence, grab ⌀½" brass rod for test fitting C2-13.f. Set offset: 0" C2-13.g. Final helix of two ⌀½" through-holes in main fence C2-13.h. Convert to guide ⬜ ⮑ FOCUS 9 (OF 12) NOTE: Using this jig https://www.youtube.com/watch?v=PkLYRWnKs80 ... C2-14.a. Install ¼"-20 x 15mm threaded insert to bushings (x2) C2-14.b. Install ¼"-20 x 15mm threaded insert to center of main fence NOTE: Remove before continuing (re-install during assembly or as-needed) ⬜ 𝚫 TOOL CHANGE 6 (OF 7) C2-15. Load router bit: ⌀⅛" x ¾" CH compression spiral [T1-24] C2-15.a. Lock spindle C2-15.b. Z-touch Feeds & Speeds (for ⌀⅛" compression in EBONY): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.7 ipm ⬜ ⮑ FOCUS 10 (OF 12) C2-16. Focus: outside shape for stand-off (left-most/smaller rounded rectangle) With AutoPass … ⬜ C2-16(A).a. Set plunge speed: 1.25 ipm C2-16(A).b. Set global offset: 0.01" C2-16(A).c. Set depth: 0.7" (560% bit-⌀; encoded depth; ¾" material thickness minus 40% ⅛" bit-⌀) C2-16(A).d. Set # passes: 10 (or 0.075" pass depth) C2-16(A).e. Set roughing offset: 0" (or off) C2-16(A).f. Start/Complete AutoPass of stand-off C2-16(A).g. Set global offset: 0.005" C2-16(A).h. Set roughing offset: 0.005" C2-16(A).i. Resume/Complete AutoPass of stand-off C2-16(A).j. Change encoded depth: 0.725" (580% bit-⌀; ¾" material thickness minus 20% ⅛" bit-⌀) C2-16(A).k. Set global offset: 0" C2-16(A).l Set roughing offset: 0.01" C2-16(A).m. Resume/Complete AutoPass of stand-off C2-16(A).n. Change encoded depth: 0.775" (620% bit-⌀; ¾" material thickness plus 20% ⅛" bit-⌀) C2-16(A).o. Set roughing offset: 0" (or off) C2-16(A).p. Resume/Complete AutoPass of stand-off C2-16(A).q. Convert to guide Without AutoPass … ⬜ C2-16(B).a. Set offset: 0.01" C2-16(B).b. Set depth: 1/16" (50% bit-⌀) C2-16(B).c. Initial cut of stand-off C2-16(B).d. Set depth: ⅛" (100% bit-⌀) C2-16(B).e. Second cut of stand-off C2-16(B).f. Set depth: 3/16" (150% bit-⌀) C2-16(B).g. Third cut of stand-off C2-16(B).h. Set depth: ¼" (200% bit-⌀) C2-16(B).i. Fourth cut of stand-off C2-16(B).j. Set depth: 5/16" (250% bit-⌀) C2-16(B).k. Fifth cut of stand-off C2-16(B).l. Set depth: ⅜" (300% bit-⌀) C2-16(B).m. Sixth cut of stand-off C2-16(B).n. Set depth: 7/16" (350% bit-⌀) C2-16(B).o. Seventh cut of stand-off C2-16(B).p. Set depth: ½" (400% bit-⌀) C2-16(B).q. Eighth cut of stand-off C2-16(B).r. Set depth: 9/16" (450% bit-⌀) C2-16(B).s. Ninth cut of stand-off C2-16(B).t. Set depth: ⅝" (500% bit-⌀) C2-16(B).u. Tenth cut of stand-off C2-16(B).v. Set depth: 11/16" (550% bit-⌀) C2-16(B).w. Eleventh cut of stand-off C2-16(B).x. Set offset: 0.005" C2-16(B).y. Set depth: 0.7" (560% bit-⌀; encoded depth; ¾" material thickness minus 40% ⅛" bit-⌀) C2-16(B).z. Twelfth cut of stand-off C2-16(B).aa. Set offset: 0" C2-16(B).ab. Set depth: 0.725" (580% bit-⌀; ¾" material thickness minus 20% ⅛" bit-⌀) NOTE: Origin will warn you this is past encoded depth (green button to bypass warning) C2-16(B).ac. Thirteenth cut of stand-off C2-16(B).ad. Set depth: 0.775" (620% bit-⌀; ¾" material thickness plus 20% ⅛" bit-⌀) NOTE: Origin will warn you this is past encoded depth (green button to bypass warning) C2-16(B).ae. Final cut of stand-off C2-16(B).af. Convert to guide • Carefully unseat parted stand-off • Add stand-off to kit (fits well in 2" x 3" plastic bag) ⬜ ⮑ FOCUS 11 (OF 12) C2-17. Focus: outside shapes for two bushings (larger rounded rectangles) With AutoPass … ⬜ C2-17(A).a. Set plunge speed: 1.25 ipm C2-17(A).b. Set global offset: 0.01" C2-17(A).c. Set depth: 0.6" (480% bit-⌀; encoded depth; ¾" material thickness minus 0.1" deep cove on-reverse minus 40% ⅛" bit-⌀) C2-17(A).d. Set # passes: 8 (or 0.075" pass depth) C2-17(A).e. Set roughing offset: 0" (or off) C2-17(A).f. Start/Complete AutoPass of two bushings C2-17(A).g. Set global offset: 0.005" C2-17(A).h. Set roughing offset: 0.005" C2-17(A).i. Resume/Complete AutoPass of two bushings C2-17(A).j. Change encoded depth: ⅝" (500% bit-⌀; ¾" material thickness minus 0.1" deep cove on-reverse minus 20% ⅛" bit-⌀) C2-17(A).k. Set global offset: 0" C2-17(A).l Set roughing offset: 0.01" C2-17(A).m. Resume/Complete AutoPass of two bushings C2-17(A).n. Change encoded depth: 0.675" (540% bit-⌀; ¾" material thickness minus 0.1" deep cove on-reverse plus 20% ⅛" bit-⌀) C2-17(A).o. Resume/Complete AutoPass of two bushings C2-17(A).p. Convert to guide Without AutoPass … ⬜ C2-17(B).a. Set offset: 0.01" C2-17(B).b. Set depth: 1/16" (50% bit-⌀) C2-17(B).c. Initial cut of two bushings C2-17(B).d. Set depth: ⅛" (100% bit-⌀) C2-17(B).e. Second cut of two bushings C2-17(B).f. Set depth: 3/16" (150% bit-⌀) C2-17(B).g. Third cut of two bushings C2-17(B).h. Set depth: ¼" (200% bit-⌀) C2-17(B).i. Fourth cut of two bushings C2-17(B).j. Set depth: 5/16" (250% bit-⌀) C2-17(B).k. Fifth cut of two bushings C2-17(B).l. Set depth: ⅜" (300% bit-⌀) C2-17(B).m. Sixth cut of two bushings C2-17(B).n. Set depth: 7/16" (350% bit-⌀) C2-17(B).o. Seventh cut of two bushings C2-17(B).p. Set depth: ½" (400% bit-⌀) C2-17(B).q. Eighth cut of two bushings C2-17(B).r. Set depth: 9/16" (450% bit-⌀) C2-17(B).s. Ninth cut of two bushings C2-17(B).t. Set offset: 0.005" C2-17(B).u. Set depth: 0.6" (480% bit-⌀; encoded depth; ¾" material thickness minus 0.1" deep cove on-reverse minus 40% ⅛" bit-⌀) C2-17(B).v. Tenth cut of two bushings C2-17(B).w. Set offset: 0" C2-17(B).x. Set depth: ⅝" (500% bit-⌀; ¾" material thickness minus 0.1" deep cove on-reverse minus 20% ⅛" bit-⌀) NOTE: Origin will warn you this is past encoded depth (green button to bypass warning) C2-17(B).y. Eleventh cut of two bushings C2-17(B).z. Set depth: 0.675" (540% bit-⌀; ¾" material thickness minus 0.1" deep cove on-reverse plus 20% ⅛" bit-⌀) NOTE: Origin will warn you this is past encoded depth (green button to bypass warning) C2-17(B).aa. Final cut of two bushings C2-17(B).ab. Convert to guide • Carefully unseat two bushings (as you complete them) • Add two bushings to kit (bagged separately; in 2" x 3" plastic bags) ⬜ 𝚫 TOOL CHANGE 7 (OF 7) C2-18. Load router bit: ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] C2-18.a. Lock spindle C2-18.b. Z-touch Feeds & Speeds (for ⌀¼" down-cut in EBONY): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 12 (OF 12) C2-19. Focus: outside shape of main fence With AutoPass … ⬜ C2-19(A).a. Set plunge speed: 1.25 ipm C2-19(A).b. Set global offset: 0.01" C2-19(A).c. Set depth: 0.8" (320% bit-⌀; encoded depth; ¾" material thickness plus 20% ¼" bit-⌀) C2-19(A).d. Set # passes: 7 (or 0.114" pass depth) C2-19(A).e. Set roughing offset: 0" (or off) C2-19(A).f. Start/Complete AutoPass of main fence C2-19(A).g. Set global offset: 0.005" C2-19(A).h. Set roughing offset: 0.005" C2-19(A).i. Resume/Complete AutoPass of main fence C2-19(A).j. Set global offset: 0" C2-19(A).k Set roughing offset: 0.01" C2-19(A).l. Resume/Complete AutoPass of main fence Without AutoPass … ⬜ C2-19(B).a. Set offset: 0.01" C2-19(B).b. Set depth: ⅛" (50% bit-⌀) C2-19(B).c. Initial cut of main fence C2-19(B).d. Set depth: ¼" (100% bit-⌀) C2-19(B).e. Second cut of main fence C2-19(B).f. Set depth: ⅜" (150% bit-⌀) C2-19(B).g. Third cut of main fence C2-19(B).h. Set depth: ½" (200% bit-⌀) C2-19(B).i. Fourth cut of main fence C2-19(B).j. Set depth: ⅝" (250% bit-⌀) C2-19(B).k. Fifth cut of main fence C2-19(B).l. Set offset: 0.005" C2-19(B).m. Set depth: 0.7" (280% bit-⌀; ¾" material thickness minus 20% ¼" bit-⌀) C2-19(B).n. Sixth cut of main fence C2-19(B).o. Set offset: 0" C2-19(B).p. Set depth: 0.8" (320% bit-⌀; encoded depth; ¾" material thickness plus 20% ¼" bit-⌀) C2-19(B).q. Final cut of main fence ⬜ 🏁 Setup C2 complete • Remove waste • Set main fence aside (if storing for break, store indoors, cloth-wrapped) • Shaper Workstation (re-)configuration needed for next setup ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 🔎 Setup C3 (of 6) ➝ MainFence-s3 (1 part, 7 cuts) ⬜ ⚓ ANCHOR STOCK 1 (OF 2) C3-0. Setup ¾" EBONY [TOP-SIDE] • Recommendation: face clamping with Shaper Workstation • Attach Shaper Workstation support arms • Extend top mounting/alignment pins • Use one or two small pieces of 3M indoor carpet tape to fix fence to sacrificial ¾" x 25mm x 420mm MDF • Set sacrificial MDF with attached fence atop mounting pins • Lightly clamp MDF to Shaper Workstation face using Shaper Workstation clamps • Place large/flat board atop Shaper Workstation tape field • Place Shaper Origin atop board for weight • Overhang board above MDF and fence • Place another ¾" x 25mm x 420mm MDF bar over the fence (making a sandwich) and clamp using Kreg AutoMaxx • Ensure outer MDF is co-planer to tape field Tool overview (3 required): ☐ 1/16" radius (⌀⅛") round-nose [T1-11] ☐ ⌀⅛" x ¾" CH 2-flute up-cut spiral [Shaper Tools] (or compression spiral [T1-24]) ☐ ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] Tool change overview: 1. 1/16" radius (⌀⅛") round-nose [T1-11] 2. ⌀⅛" x ¾" CH 2-flute up-cut spiral [Shaper Tools] (or compression spiral [T1-24]) 3. ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] ⬜ ⌘ PLACE SVG 1 (OF 1) • File: MainFence-s3 -- 1 part, 17 cuts • Anchor: Custom anchor • Placement: Grid Origin Tools required (3): • 1/16" radius (⌀⅛") round-nose [T1-11] • ⌀⅛" x ¾" CH 2-flute up-cut spiral [Shaper Tools] (or compression spiral [T1-24]) • ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] Tool changes (3): 1. 1/16" radius (⌀⅛") round-nose [T1-11] 2. ⌀⅛" x ¾" CH 2-flute up-cut spiral [Shaper Tools] (or compression spiral [T1-24]) 3. ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] ⬜ 𝚫 TOOL CHANGE 1 (OF 3) C3-1. Load router bit: 1/16" radius (⌀⅛") round-nose [T1-11] C3-1.a. Lock spindle C3-1.b. Z-touch Feeds & Speeds (for ⌀⅛" round-nose in EBONY at 0.08" depth): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 1 (OF 5) C3-2. Focus: two ⌀⅛" coves (on-line cuts) C3-2.a. Set depth: 0.07" C3-2.b. Initial cut of coves C3-2.c. Set depth: 0.08" (encoded depth) C3-2.d. Final cut of coves C3-2.e. Convert to guide ⬜ 𝚫 TOOL CHANGE 2 (OF 3) C3-3. Load router bit: ⌀⅛" x ¾" CH 2-flute up-cut spiral [Shaper Tools] (or compression spiral [T1-24]) C3-3.a. Lock spindle C3-3.b. Z-touch Feeds & Speeds (for ⌀⅛" up-cut or ⌀⅛" compression helix in EBONY): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.7 ipm ⬜ ⮑ FOCUS 2 (OF 5) C3-4. Focus: center ⌀0.246" magnet hole (0.168" depth) C3-4.a. Set offset: 0.1" C3-4.b. Set depth: 0.168" (134.4% bit-;⌀ encoded depth) C3-4.c. Initial helix of center ⌀0.246" magnet hole C3-4.d. Set offset: 0.005" C3-4.e. Second helix of center ⌀0.246" magnet hole C3-4.f. Set offset: 0" C3-4.g. Final helix of center ⌀0.246" magnet hole C3-4.h. Convert to guide ⬜ 𝚫 TOOL CHANGE 3 (OF 3) C3-5. Load router bit: ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] C3-5.a. Lock spindle C3-5.b. Z-touch Feeds & Speeds (for ⌀¼" down-cut helix in EBONY): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 3 (OF 5) C3-6. Focus: two ⌀½" counterbores for threaded-inserts C3-6.a. Set offset: 0.01" C3-6.b. Set depth: 5/16" (125% bit-⌀; encoded depth) C3-6.c. Initial helix of two ⌀½" counterbores C3-6.d. Set offset: 0.005" C3-6.e. Second helix of two ⌀½" counterbores C3-6.f. Set offset: 0" C3-6.g. Final helix of two ⌀½" counterbores C3-6.h. Convert to guide ⬜ 𝚫 OPTIONAL TOOL CHANGE • Load router bit: ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] • Lock spindle • Z-touch Feeds & Speeds (for ⌀¼" down-cut helix in EBONY): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 4 (OF 5) C3-7. Focus: two ⌀0.395" holes for threaded-inserts C3-7.a. Set offset: 0.01" C3-7.b. Set depth: 0.832" (332.8% bit-⌀; encoded depth) C3-7.c. Initial helix of two ⌀0.395" holes C3-7.d. Set offset: 0.005" C3-7.e. Second helix of two ⌀0.395" holes C3-7.f. Set offset: 0" C3-7.g. Final helix of two ⌀0.395" holes ⬜ ⮑ FOCUS 5 (OF 5) NOTE: Using this jig https://www.youtube.com/watch?v=PkLYRWnKs80 ... C3-8. Install ¼"-20 x 15mm threaded inserts (x2) ⬜ 🏁 Setup C3 complete • Set main fence aside (if storing for break, store indoors, cloth-wrapped) • Shaper Workstation (re-)configuration needed for next setup ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 🔎 Setup C4 (of 6) ➝ MainFence-s4 (1 part, 4 cuts) ⬜ ⚓ ANCHOR STOCK 1 (OF 2) C4-0. Setup ¾" EBONY [BOTTOM-SIDE] • Recommendation: face clamping with Shaper Workstation Tool overview (1 required): ☐ ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] (or ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3]) Tool change overview: 1. ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] (or ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3]) ⬜ ⌘ PLACE SVG 1 (OF 1) • File: MainFence-s4 -- 1 part, 4 cuts • Anchor: Corner • Placement: Grid Origin Tools required (1): • ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] (or ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3]) Tool changes (1): 1. ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] (or ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3]) ⬜ 𝚫 TOOL CHANGE 1 (OF 1) C4-1. Load router bit: ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] (or ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3]) C4-1.a. Lock spindle C4-1.b. Z-touch Feeds & Speeds (for ⌀¼" down-cut helix in EBONY): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 1 (OF 3) C4-2. Focus: two ⌀½" counterbores for threaded inserts C4-2.a. Set offset: 0.01" C4-2.b. Set depth: 0.166" (66.4% bit-⌀; encoded depth) C4-2.c. Initial helix of two ⌀½" counterbores for threaded inserts C4-2.d. Set offset: 0.005" C4-2.e. Second helix of two ⌀½" counterbores for threaded inserts C4-2.f. Set offset: 0" C4-2.g. Final helix of two ⌀½" counterbores for threaded inserts C4-2.h Convert to guide ⬜ ⮑ FOCUS 2 (OF 3) C4-3. Focus: two ⌀0.395" holes for threaded inserts C4-3.a. Set offset: 0.01" C4-3.b. Set depth: 0.623" (249.2% bit-⌀; encoded depth) C4-3.c. Initial helix of two ⌀0.395" holes for threaded inserts C4-3.d. Set offset: 0.005" C4-3.e. Second helix of two ⌀0.395" holes for threaded inserts C4-3.f. Set offset: 0" C4-3.g. Final helix of two ⌀0.395" holes for threaded inserts ⬜ ⮑ FOCUS 3 (OF 3) NOTE: Using this jig https://www.youtube.com/watch?v=PkLYRWnKs80 ... C4-4. Install ¼"-20 x 15mm threaded inserts (x2) ⬜ 🏁 Setup C4 complete • Set main fence aside (store indoors, cloth-wrapped) ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 🔎 Setup C5 (of 6) ➝ FlatFence-s1 (1 part, 14 cuts) ⬜ ⚓ ANCHOR STOCK 2 (OF 2) C5-0. Setup ⅜" ROSEWOOD • Recommendation: surface clamping with 3M #2090 "Original" (blue) tape and super-glue Tool overview (5 required): ☐ ⌀¼" x ¾" CH 2-flute up-cut spiral [Shaper Tools] ☐ ⌀¼" 60° V-groove [T1-6 or Shaper Tools] ☐ ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] ☐ 3/16" radius (⌀⅜") point-cutting roundover [T1-9] ☐ ⌀⅛" x ¾" CH compression spiral [T1-24] Tool change overview: 1. ⌀¼" x ¾" CH 2-flute up-cut spiral [Shaper Tools] 2. ⌀¼" 60° V-groove [T1-6 or Shaper Tools] 3. ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] 4. 3/16" radius (⌀⅜") point-cutting roundover [T1-9] 5. ⌀⅛" x ¾" CH compression spiral [T1-24] ⬜ ⌘ PLACE SVG 1 (OF 1) • File: FlatFence-s1 -- 1 part, 14 cuts • Anchor: Custom • Placement: {x: 0.625", y: 0.425"} Tools required (5): • ⌀¼" x ¾" CH 2-flute up-cut spiral [Shaper Tools] • ⌀¼" 60° V-groove [T1-6 or Shaper Tools] • ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] • 3/16" radius (⌀⅜") point-cutting roundover [T1-9] • ⌀⅛" x ¾" CH compression spiral [T1-24] Tool changes (5): 1. ⌀¼" x ¾" CH 2-flute up-cut spiral [Shaper Tools] 2. ⌀¼" 60° V-groove [T1-6 or Shaper Tools] 3. ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] 4. 3/16" radius (⌀⅜") point-cutting roundover [T1-9] 5. ⌀⅛" x ¾" CH compression spiral [T1-24] ⬜ 𝚫 TOOL CHANGE 1 (OF 5) C5-1. Load router bit: ⌀¼" x ¾" CH 2-flute up-cut spiral [Shaper Tools] C5-1.a. Lock spindle C5-1.b. Z-touch Feeds & Speeds (for ⌀¼" up-cut helix in ROSEWOOD): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 1 (OF 7) C5-2. Focus: two ⌀0.315" through-holes in flat fence (side A) C5-2.a. Set offset: 0.01" C5-2.b. Set depth: 0.38" (152% bit-⌀; encoded depth) C5-2.c. Initial helix of two ⌀0.315" through-holes (side A) C5-2.d. Set offset: 0.005" C5-2.e. Second helix of two ⌀0.315" through-holes (side A) C5-2.f. Set offset: 0" C5-2.g. Final helix of two ⌀0.315" through-holes (side A) C5-2.h. Convert to guide ⬜ ⮑ FOCUS 2 (OF 7) C5-3. Focus: two ⌀½" through-holes in flat fence (side A) C5-3.a. Set offset: 0.01" C5-3.b. Set depth: 0.38" (152% bit-⌀; encoded depth) C5-3.c. Initial helix of two ⌀½" through-holes (side A) C5-3.d. Set offset: 0.005" C5-3.e. Second helix of two ⌀½" through-holes (side A) C5-3.f. Set offset: 0" C5-3.g. Final helix of two ⌀½" through-holes (side A) C5-3.h. Convert to guide ⬜ 𝚫 TOOL CHANGE 2 (OF 5) C5-4. Load router bit: ⌀¼" 60° V-groove [T1-6 or Shaper Tools] C5-4.a. Lock spindle C5-4.b. Z-touch Feeds & Speeds (for ⌀¼" 60° V-groove in ROSEWOOD at 0.04" depth): ➔ Spindle = 5 ➔ Plunge = 10 ipm ➔ Auto = 10 ipm (default) ⬜ ⮑ FOCUS 3 (OF 7) C5-5. Focus: four 0.04" chamfers (on-line circles and rounded rectangles) C5-5.a. Set depth: 0.04" (encoded depth; 1/32" chamfer height at 0.005" offset) C5-5.b. Cut four chamfers C5-5.c. Convert to guide ⬜ 𝚫 TOOL CHANGE 3 (OF 5) C5-6. Load router bit: ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] C5-6.a. Lock spindle C5-6.b. Z-touch Feeds & Speeds (for ⌀¼" down-cut in ROSEWOOD): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 4 (OF 7) C5-7. Focus: two ⌀1¼" circular recesses for fender washers (side A) C5-7.a. Set depth: 0.175" (70% bit-⌀; encoded depth minus 0.02") C5-7.b. Initial pocket of two ⌀1¼" circular recesses (side A) C5-7.c. Set depth: 0.195" (78% bit-⌀; encoded depth) C5-7.d. Set offset: -0.25/6 (negative one-sixth of ¼" bit-⌀) NOTE: Enter as-displayed, "-0.25" then "/" followed by "6" C5-7.e. Final pocket of two ⌀1¼" circular recesses (side A) NOTE: For added confidence, grab ⌀1¼" fender washer(s) for test fitting NOTE: If fit is too tight, subtract 0.001 from offset and re-pocket TIP: Use awl/weeder to fish fender washer out of pocket after test fit C5-7.f. Convert to guide ⬜ ⮑ FOCUS 5 (OF 7) C5-8. Focus: two ¾" x 1⅛" rounded rectangle recesses C5-8.a. Set depth: 0.175" (70% bit-⌀; encoded depth minus 0.02") C5-8.b. Initial pocket of two rounded rectangle recesses C5-8.c. Set depth: 0.195" (78% bit-⌀; encoded depth) C5-8.d. Set offset: -0.25/6 (negative one-sixth of ¼" bit-⌀) NOTE: Enter as-displayed, "-0.25" then "/" followed by "6" C5-8.e. Final pocket of two rounded rectangle recesses C5-8.f. Convert to guide ⬜ 𝚫 TOOL CHANGE 4 (OF 5) C5-9. Load router bit: 3/16" radius (⌀⅜") point-cutting roundover [T1-9] C5-9.a. Lock spindle C5-9.b. Z-touch Feeds & Speeds (for 3/16" radius (⌀⅜") point-cutting roundover in ROSEWOOD): ➔ Spindle = 5 ➔ Plunge = 2.25 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 6 (OF 7) C5-10. Focus: on-line 0.202" depth cut With AutoPass … ⬜ C5-10(A).a. Set plunge speed: 2.25 ipm NOTE: Disable roughing pass NOTE: For cleanest cut, change encoded depth to 0.192" here C5-10(A).b. Set # passes: 3 (or 0.064" pass depth) C5-10(A).c. Set depth: 0.202" (encoded depth) C5-10(A).d. Start/Complete cut on-line AutoPass OPTIONAL: Re-cut without AutoPass at 0.202" C5-10(A).e. Convert to guide Without AutoPass … ⬜ C5-10(B).a. Set depth: 0.1" C5-10(B).b. Initial cut on-line C5-10(B).c. Set depth: 0.175" C5-10(B).d. Second cut on-line C5-10(B).e. Set depth: 0.202" (encoded depth) C5-10(B).f. Final cut on-line C5-10(B).g. Convert to guide ⬜ 𝚫 TOOL CHANGE 5 (OF 5) C5-11. Load router bit: ⌀⅛" x ¾" CH compression spiral [T1-24] C5-11.a. Lock spindle C5-11.b. Z-touch Feeds & Speeds (for ⌀⅛" compression in ROSEWOOD): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.7 ipm ⬜ ⮑ FOCUS 7 (OF 7) C5-12. Focus: outside shape (rectangle) With AutoPass … ⬜ C5-12(A).a. Set plunge speed: 2.25 ipm C5-12(A).b. Set global offset: 0.01" C5-12(A).c. Set depth: 0.38" (304% bit-⌀; encoded depth; 0.355" material thickness plus 20% ⅛" bit-⌀) C5-12(A).d. Set # passes: 6 (or 0.0625" pass depth) C5-12(A).e. Set roughing offset: 0" (or off) C5-12(A).f. Start/Complete outside shape AutoPass C5-12(A).g. Set global offset: 0.005" C5-12(A).h. Set roughing offset: 0.005" C5-12(A).i. Resume/Complete outside shape AutoPass C5-12(A).j. Set global offset: 0" C5-12(A).k. Final cut of outside shape (without AutoPass) Without AutoPass … ⬜ C5-12(B).a. Set offset: 0.01" C5-12(B).b. Set depth: 1/16" (50% bit-⌀) C5-12(B).c. Initial outside shape cut C5-12(B).d. Set depth: ⅛" (100% bit-⌀) C5-12(B).e. Second outside shape cut C5-12(B).f. Set depth: 3/16" (150% bit-⌀) C5-12(B).g. Third outside shape cut C5-12(B).h. Set depth: ¼" (200% bit-⌀) C5-12(B).i. Fourth outside shape cut C5-12(B).j. Set depth: 5/16" (250% bit-⌀) C5-12(B).k. Fifth outside shape cut C5-12(B).l. Set offset: 0.005" C5-12(B).m. Set depth: 0.33" (264% bit-⌀; 0.355" material thickness minus 20% ⅛" bit-⌀) C5-12(B).n. Sixth outside shape cut C5-12(B).o. Set offset: 0" C5-12(B).p. Set depth: 0.38" (304% bit-⌀; encoded depth; 0.355" material thickness plus 20% ⅛" bit-⌀) C5-12(B).q. Final outside shape cut ⬜ 🏁 Setup C5 complete • Remove waste then flip the rectangle you cut out and re-secure it for below • ... OR if storing for break, store indoors, cloth-wrapped ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 🔎 Setup C6 (of 6) ➝ FlatFence-s2 (1 part, 6 cuts) ⬜ ⚓ ANCHOR STOCK 2 (OF 2) C6-0. Setup ⅜" ROSEWOOD [FLIP-SIDE] • Recommendation: surface clamping with 3M #2090 "Original" (blue) tape and super-glue Tool overview (3 required): ☐ ⌀¼" x ¾" CH 2-flute up-cut spiral [Shaper Tools] ☐ ⌀¼" 60° V-groove [T1-6 or Shaper Tools] ☐ ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] Tool change overview: 1. ⌀¼" x ¾" CH 2-flute up-cut spiral [Shaper Tools] 2. ⌀¼" 60° V-groove [T1-6 or Shaper Tools] 3. ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] ⬜ ⌘ PLACE SVG 1 (OF 1) • File: FlatFence-s2 -- 1 part, 6 cuts • Anchor: Custom • Placement: Grid Origin Tools required (3): • ⌀¼" x ¾" CH 2-flute up-cut spiral [Shaper Tools] • ⌀¼" 60° V-groove [T1-6 or Shaper Tools] • ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] Tool changes (3): 1. ⌀¼" x ¾" CH 2-flute up-cut spiral [Shaper Tools] 2. ⌀¼" 60° V-groove [T1-6 or Shaper Tools] 3. ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] ⬜ 𝚫 TOOL CHANGE 1 (OF 3) C6-1. Load router bit: ⌀¼" x ¾" CH 2-flute up-cut spiral [Shaper Tools] C6-1.a. Lock spindle C6-1.b. Z-touch Feeds & Speeds (for ⌀¼" up-cut helix in ROSEWOOD): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 1 (OF 3) C6-2. Focus: two ⌀0.315" through-holes in flat fence (side B) C6-2.a. Set offset: 0.01" C6-2.b. Set depth: 0.38" (152% bit-⌀; encoded depth) C6-2.c. Initial helix of two ⌀0.315" through-holes (side B) C6-2.d. Set offset: 0.005" C6-2.e. Second helix of two ⌀0.315" through-holes (side B) C6-2.f. Set offset: 0" C6-2.g. Final helix of two ⌀0.315" through-holes (side B) C6-2.h. Convert to guide ⬜ 𝚫 TOOL CHANGE 2 (OF 3) C6-3. Load router bit: ⌀¼" 60° V-groove [T1-6 or Shaper Tools] C6-3.a. Lock spindle C6-3.b. Z-touch Feeds & Speeds (for ⌀¼" 60° V-groove in ROSEWOOD at 0.04" depth): ➔ Spindle = 5 ➔ Plunge = 10 ipm ➔ Auto = 10 ipm (default) ⬜ ⮑ FOCUS 2 (OF 3) C6-4. Focus: two 0.04" chamfers (on-line circles) C6-4.a. Set depth: 0.04" (encoded depth; 1/32" chamfer height at 0.005" offset) C6-4.b. Cut two chamfers C6-4.c. Convert to guide ⬜ 𝚫 TOOL CHANGE 3 (OF 3) C6-5. Load router bit: ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] C6-5.a. Lock spindle C6-5.b. Z-touch Feeds & Speeds (for ⌀¼" down-cut helix in ROSEWOOD): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = N/A ⬜ ⮑ FOCUS 3 (OF 3) C6-6. Focus: two ⌀1¼" circular recesses for fender washers (side B) C6-6.a. Set depth: 0.175" (70% bit-⌀; encoded depth minus 0.02") C6-6.b. Initial pocket of two ⌀1¼" circular recesses (side B) C6-6.c. Set depth: 0.195" (78% bit-⌀; encoded depth) C6-6.d. Set offset: -0.25/6 (negative one-sixth of ¼" bit-⌀) NOTE: Enter as-displayed, "-0.25" then "/" followed by "6" C6-6.e. Final pocket of two ⌀1¼" circular recesses (side B) NOTE: For added confidence, grab ⌀1¼" fender washer(s) for test fitting NOTE: If fit is too tight, subtract 0.001 from offset and re-pocket TIP: Use awl/weeder to fish fender washer out of pocket after test fit ⬜ 🏁 Setup C6 complete • Set main fence aside (if storing for break, store indoors, cloth-wrapped) ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ ▓▓▓ MATERIAL D (4/6): ¾" MDF (1 SETUP, 1 PART, 1 CUT) ▓▓▓ Files: • Molding-src -- Plan: Molding • Molding-s1 -- Sacrificial MDF for fence end-grain profile molding Material overview (¾" MDF, 1 setup, 1 part, 1 cut): • Setup D1 ➝ Molding-s1 (1 part, 1 cut) ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 🔎 Setup D1 (of 1) ➝ Molding-s1 (1 part, 1 cut) ⬜ ⚓ ANCHOR STOCK 1 (OF 1) D1-0. Setup ¾" MDF • Recommendation: surface clamping with 3M #2090 "Original" (blue) tape and super-glue Tool overview (1 required): ☐ ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] Tool change overview: 1. ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] ⬜ ⌘ PLACE SVG 1 (OF 1) • File: Molding-s1 -- 1 part, 1 cut • Anchor: Any • Placement: Anywhere Tools required (1): • ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] Tool changes (1): 1. ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] ⬜ 𝚫 TOOL CHANGE 1 (OF 1) D1-1. Load router bit: ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] D1-1.a. Lock spindle D1-1.b. Z-touch Feeds & Speeds (for ⌀¼" down-cut in MDF at): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 1 (OF 1) D1-2. Focus: outside shape (rectangle) With AutoPass … ⬜ D1-2(A).a. Set plunge speed: 5 ipm D1-2(A).b. Set global offset: 0.01" D1-2(A).c. Set depth: 0.8" (320% bit-⌀; encoded depth; ¾" material thickness plus 20% ¼" bit-⌀) D1-2(A).d. Set # passes: 6 (or 0.125" pass depth) D1-2(A).e. Set roughing offset: 0" (or off) D1-2(A).f. Start/Complete outside shape AutoPass D1-2(A).g. Set global offset: 0.005" D1-2(A).h. Set roughing offset: 0.005" D1-2(A).i. Resume/Complete outside shape AutoPass D1-2(A).j. Set global offset: 0" D1-2(A).k Set roughing offset: 0.01" D1-2(A).l. Resume/Complete outside shape AutoPass Without AutoPass … ⬜ D1-2(B).a. Set offset: 0.01" D1-2(B).b. Set depth: ⅛" (50% bit-⌀) D1-2(B).c. Initial outside shape cut D1-2(B).d. Set depth: ¼" (100% bit-⌀) D1-2(B).e. Second outside shape cut D1-2(B).f. Set depth: ⅜" (150% bit-⌀) D1-2(B).g. Third outside shape cut D1-2(B).h. Set depth: ½" (200% bit-⌀) D1-2(B).i. Fourth outside shape cut D1-2(B).j. Set depth: ⅝" (250% bit-⌀) D1-2(B).k. Fifth outside shape cut D1-2(B).l. Set offset: 0.005" D1-2(B).m. Set depth: 0.7" (280% bit-⌀; ¾" material thickness minus 20% ¼" bit-⌀) D1-2(B).n. Sixth outside shape cut D1-2(B).o. Set offset: 0" D1-2(B).p. Set depth: 0.8" (320% bit-⌀; encoded depth; ¾" material thickness plus 20% ¼" bit-⌀) D1-2(B).q. Final outside shape cut ⬜ 🏁 Setup D1 complete • Remove waste • Set aside sacrificial MDF coupon for later use ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ ▓▓▓ MATERIAL E (5/6): 1¼" HARDWOOD LUMBER (10 SETUPS, 6 PARTS, 97 CUTS) ▓▓▓ Files: • Carcass-src -- Carcass Plan: Plane body and its (3) components • Carcass-s1 -- Carcass Setup 1: Fence-side features, shape, and component blank • Carcass-s2 -- Carcass Setup 2: Top-side features of bearing and bushing (on component block) • Carcass-s3 -- Carcass Setup 3: Through-feature of adjuster component • Carcass-s4 -- Carcass Setup 4: Component shapes • Carcass-s5 -- Carcass Setup 5: Saw-side features of plane body • Carcass-s6 -- Carcass Setup 6: Top-side features of plane body • MoldedFence-src -- Molded Fence Plan: Molded auxiliary hand fence • MoldedFence-s1 -- Molded Fence Setup 1: Top-side features and blank to mold • Skate-src -- Skate Plan: Steel skate and the pocket it goes into • Skate-s1 -- Ignore (you had SendCutSend.com make this for you) • Skate-s2 -- Skate Setup 2: Clamp FlatFence and MoldedFence together for this setup • Molding-src -- Molding Plan: Molding for the molded auxiliary hand fence • Molding-s1 -- Ignore (this is the sacrificial MDF you cut earlier) • Molding-s2a -- Molding Setup 2: Initial detail (of 7), clean-out • Molding-s2b -- Molding Setup 2: Detail 2 (of 7), 60° V • Molding-s2c -- Molding Setup 2: Detail 3 (of 7), ⌀⅛" cavetto • Molding-s2d -- Molding Setup 2: Detail 4 (of 7), 3/16" ovolo • Molding-s2e -- Molding Setup 2: Detail 5 (of 7), ⌀¾" cavetto • Molding-s2f -- Molding Setup 2: Detail 6 (of 7), ⅜" ovolo • Molding-s2g -- Molding Setup 2: Detail 7 (of 7), 90° V • Molding-s3a -- Molding Setup 3: Initial detail (of 7), clean-out • Molding-s3b -- Molding Setup 3: Detail 2 (of 7), 60° V • Molding-s3c -- Molding Setup 3: Detail 3 (of 7), ⌀⅛" cavetto • Molding-s3d -- Molding Setup 3: Detail 4 (of 7), 3/16" ovolo • Molding-s3e -- Molding Setup 3: Detail 5 (of 7), ⌀¾" cavetto • Molding-s3f -- Molding Setup 3: Detail 6 (of 7), ⅜" ovolo • Molding-s3g -- Molding Setup 3: Detail 7 (of 7), 90° V • Molding-s3h -- Molding Setup 3: Through-features Stock overview 1. ¾" MDF (sacrificial piece; already cut) 2. ¾" Rosewood (flat aux. fence; already cut) 3. 1¼" Bubinga (for molded aux. fence; to be cut) 4. 1¼" Bubinga (for carcass; to be cut) Material overview (1¼" BUBINGA, 1 setup, 1 part, 7 cuts): • Setup E1 ➝ MoldedFence-s1 (1 part, 7 cuts) Material overview (¾" ROSEWOOD + 1¼" BUBINGA together, 2 setups, 2 parts, 18 cuts): • Setup E2 ➝ Skate-s2 (2 parts, 1 cut) • Setup E3 ➝ Molding-s2a - Molding-s2g (2 parts, 17 cuts) Material overview (1¼" BUBINGA, 7 setups, 5 parts, 72 cuts): • Setup E4 ➝ Molding-s3a - Molding-s3h (1 part, 21 cuts) • Setup E5 ➝ Carcass-s1 (4 parts, 18 cuts) • Setup E6 ➝ Carcass-s2 (2 parts, 7 cuts) • Setup E7 ➝ Carcass-s3 (1 part, 1 cut) • Setup E8 ➝ Carcass-s4 (3 parts, 3 cuts) • Setup E9 ➝ Carcass-s5 (1 part, 20 cuts) • Setup E10 ➝ Carcass-s6 (1 part, 2 cuts) ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 🔎 Setup E1 (of 10) ➝ MoldedFence-s1 (1 part, 7 cuts) ⬜ ⚓ ANCHOR STOCK 3 (OF 4) E1-0. Setup 1¼" BUBINGA • Recommendation: surface clamping with 3M #2090 "Original" (blue) tape and super-glue Tool overview (4 required): ☐ ⌀⅛" x ½" CH 2-flute up-cut spiral [Shaper Tools] ☐ ⌀¼" 60° V-groove [T1-6 or Shaper Tools] ☐ ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] ☐ ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] Tool change overview: 1. ⌀⅛" x ½" CH 2-flute up-cut spiral [Shaper Tools] 2. ⌀¼" 60° V-groove [T1-6 or Shaper Tools] 3. ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] 4. ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] ⬜ ⌘ PLACE SVG 1 (OF 1) • File: MoldedFence-s1 -- 1 part, 7 cuts • Anchor: Any • Placement: Anywhere Tools required (4): • ⌀⅛" x ½" CH 2-flute up-cut spiral [Shaper Tools] • ⌀¼" 60° V-groove [T1-6 or Shaper Tools] • ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] • ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] Tool changes (4): 1. ⌀⅛" x ½" CH 2-flute up-cut spiral [Shaper Tools] 2. ⌀¼" 60° V-groove [T1-6 or Shaper Tools] 3. ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] 4. ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] ⬜ 𝚫 TOOL CHANGE 1 (OF 4) E1-1. Load router bit: ⌀⅛" x ½" CH 2-flute up-cut spiral [Shaper Tools] E1-1.a. Lock spindle E1-1.b. Z-touch Feeds & Speeds (for ⌀⅛" helix in BUBINGA): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 1 (OF 4) E1-2. Focus: two ⌀0.246" magnet holes (0.23" depth) E1-2.a. Set offset: 0.01" E1-2.b. Set depth: 0.23" (184% bit-⌀) E1-2.c. Initial helix of two ⌀0.246" magnet holes E1-2.d. Set offset: 0.005" E1-2.e. Second helix of two ⌀0.246" magnet holes E1-2.f. Set offset: 0" E1-2.g. Final helix of two ⌀0.246" magnet holes E1-2.h. Convert to guide ⬜ 𝚫 TOOL CHANGE 2 (OF 4) E1-3. Load router bit: ⌀¼" 60° V-groove [T1-6 or Shaper Tools] E1-3.a. Lock spindle E1-3.b. Z-touch Feeds & Speeds (for ⌀¼" 60° V-groove in BUBINGA at 0.04" depth): ➔ Spindle = 5 ➔ Plunge = 10 ipm ➔ Auto = 10 ipm (default) ⬜ ⮑ FOCUS 2 (OF 4) E1-4. Focus: two 0.04" chamfers (on-line circles) E1-4.a. Set depth: 0.04" (encoded depth; 1/32" chamfer height at 0.005" offset) E1-4.b. Cut two chamfers E1-4.c. Convert to guide ⬜ 𝚫 TOOL CHANGE 3 (OF 4) E1-5. Load router bit: ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] E1-5.a. Lock spindle E1-5.b. Z-touch Feeds & Speeds (for ⌀¼" down-cut helix in BUBINGA): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = N/A ⬜ ⮑ FOCUS 3 (OF 4) E1-6. Focus: two ⌀1¼" circular recesses for mag bushings E1-6.a. Set depth: 0.092" (36.8% bit-⌀; encoded depth minus 0.02") E1-6.b. Initial pocket of two ⌀1¼" circular recesses E1-6.c. Set depth: 0.112" (44.8% bit-⌀; encoded depth) E1-6.d. Set offset: -0.25/6 (negative one-sixth of ¼" bit-⌀) NOTE: Enter as-displayed, "-0.25" then "/" followed by "6" E1-6.e. Final pocket of two ⌀1¼" circular recesses NOTE: For added confidence, grab acrylic mag bushings for test fit E1-6.f. Convert to guide ⬜ 𝚫 TOOL CHANGE 4 (OF 4) E1-7. Load router bit: ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] E1-7.a. Lock spindle E1-7.b. Z-touch Feeds & Speeds (for ⌀¼" down-cut in BUBINGA): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 4 (OF 4) E1-8. Focus: outside shape (rectangle) With AutoPass … ⬜ E1-8(A).a. Set plunge speed: 2.5 ipm E1-8(A).b. Set global offset: 0" E1-8(A).c. Set depth: 1.4" (560% bit-⌀; encoded depth; 1¼" material thickness plus 0.15") E1-8(A).d. Set # passes: 8 (or 0.175" pass depth) E1-8(A).e. Set roughing offset: 0" (or off) E1-8(A).f. Start/Complete outside shape AutoPass Without AutoPass … ⬜ E1-8(B).a. Set offset: 0" E1-8(B).b. Set depth: ⅛" (50% bit-⌀) E1-8(B).c. Initial outside shape cut E1-8(B).d. Set depth: ¼" (100% bit-⌀) E1-8(B).e. Second outside shape cut E1-8(B).f. Set depth: ⅜" (150% bit-⌀) E1-8(B).g. Third outside shape cut E1-8(B).h. Set depth: ½" (200% bit-⌀) E1-8(B).i. Fourth outside shape cut E1-8(B).j. Set depth: ⅝" (250% bit-⌀) E1-8(B).k. Fifth outside shape cut E1-8(B).l. Set depth: ¾" (300% bit-⌀) E1-8(B).m. Sixth outside shape cut E1-8(B).n. Set depth: ⅞" (350% bit-⌀) E1-8(B).o. Seventh outside shape cut E1-8(B).p. Set depth: 1" (400% bit-⌀) E1-8(B).q. Eighth outside shape cut E1-8(B).r. Set depth: 1⅛" (450% bit-⌀) E1-8(B).s. Ninth outside shape cut E1-8(B).t. Set depth: 1.2" (480% bit-⌀; 1¼" material thickness minus 20% ¼" bit-⌀) E1-8(B).u. Tenth outside shape cut E1-8(B).v. Set depth: 1.3" (520% bit-⌀; 1¼" material thickness plus 20% ¼" bit-⌀) E1-8(B).w. Final outside shape cut ⬜ 🏁 Setup E1 complete • Set aside auxiliary molded hand fence blank • Shaper Workstation (re-)configuration needed for next setup • Save scraps for workstation shimming ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 🔎 Setup E2 (of 10) ➝ Skate-s2 (2 parts, 1 cut) ⬜ ⚓ ANCHOR STOCKS 2 AND 3 (OF 4) E2-0. Setup ¾" ROSEWOOD and 1¼" BUBINGA (lashed together) • Mag bushings between ROSEWOOD and BUBINGA for alignment • Recommendation: face clamping with Shaper Workstation • All cuts are performed right-to-left without AutoPass • No support arms on Workstation • Extend lower Workstation alignment pins for support • Light pressure only needed • Pony clamps on ends to ensure 2 fences stay co-planer at the cutting surface Tool overview (1 required): ☐ ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] Tool change overview: 1. ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] ⬜ ⌘ PLACE SVG 1 (OF 1) • File: Skate-s2 -- 2 parts, 1 cut • Anchor: Custom • Placement: Grid Origin (front-right) Tools required (1): • ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] Tool changes (1): 1. ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] ⬜ 𝚫 TOOL CHANGE 1 (OF 1) E2-1. Load router bit: ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] E2-1.a. Lock spindle E2-1.b. Z-touch Feeds & Speeds (for ⌀¼" down-cut in ROSEWOOD and BUBINGA at 1/32" depth): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 1 (OF 1) E2-2. Focus: 1/32" depth inside cut (recess for steel skate) E2-2.a. Set offset: 0" E2-2.b. Set depth: 1/32" (12.5% bit-⌀; encoded depth) E2-2.c. Cut NOTE: For added confidence, grab steel skate for test fitting ⬜ 🏁 Setup E2 complete • Attach sacrificial MDF coupon for end-grain profiling in the next setup ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 🔎 Setup E3 (of 10) ➝ Molding-s2a - Molding-s2g (2 parts, 17 cuts) ⬜ ⚓ ANCHOR STOCKS 1, 2, AND 3 (OF 4) E3-0. Setup ¾" ROSEWOOD, 1¼" BUBINGA, and sacrificial ¾" MDF (all lashed together) • Recommendation: face clamping with Shaper Workstation • All cuts are performed right-to-left without AutoPass • NOTE: The sacrificial MDF is not counted as a part Tool overview (7 required): ☐ ⌀½" dado clean-out [T1-2] ☐ ⌀¼" 60° V-groove [T1-6 or Shaper Tools] ☐ 1/16" radius (⌀⅛") round-nose [T1-11] ☐ 3/16" radius (⌀⅜") point-cutting roundover [T1-9] ☐ ⌀¾" x ¾" CH ball [T1-12] ☐ ⅜" radius (⌀¾") point-cutting roundover [T1-13] ☐ ⌀¼" x 25/64" CH 3-flute 90° V-groove [T1-4] Tool change overview: 1. ⌀½" dado clean-out [T1-2] 2. ⌀¼" 60° V-groove [T1-6 or Shaper Tools] 3. 1/16" radius (⌀⅛") round-nose [T1-11] 4. 3/16" radius (⌀⅜") point-cutting roundover [T1-9] 5. ⌀¾" x ¾" CH ball [T1-12] 6. ⅜" radius (⌀¾") point-cutting roundover [T1-13] 7. ⌀¼" x 25/64" CH 3-flute 90° V-groove [T1-4] ⬜ ⌘ PLACE SVG 1 (OF 7) • File: Molding-s2a -- 2 parts, 7 cuts • Anchor: Custom • Placement: Grid Origin (front-right) Tools required (1): • ⌀½" dado clean-out [T1-2] Tool changes (1): 1. ⌀½" dado clean-out [T1-2] ⬜ 𝚫 TOOL CHANGE 1 (OF 7) E3-1. Load router bit: ⌀½" dado clean-out [T1-2] E3-1.a. Lock spindle E3-1.b. Z-touch Feeds & Speeds (for ⌀½" in ROSEWOOD, BUBINGA, and MDF @ 0.1"): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 5 ipm NOTE: Plunge into air for side-milling profile elements ⬜ ⮑ FOCUS 1 (OF 15) NOTE: When it says "remove all material above" that will be on multiple cut lines E3-2. Focus: 0.312" depth E3-2.a. Set depth: 0.1" (20% bit-⌀) E3-2.b. Remove all material above 0.1" E3-2.c. Set depth: 0.2" (40% bit-⌀) E3-2.d. Remove all material above 0.2" E3-2.e. Set depth: 0.3" (60% bit-⌀) E3-2.f. Remove all material above 0.3" E3-2.g. Set depth: 0.312" (62.4% bit-⌀) E3-2.h. Cut 0.312" depth line E3-2.i. Convert 0.312" depth line to guide ⬜ ⮑ FOCUS 2 (OF 15) E3-3. Focus: 0.500" depth E3-3.a. Set depth: 0.412" (82.4% bit-⌀) E3-3.b. Remove all material above 0.412" E3-3.c. Set depth: 0.500" (100% bit-⌀) E3-3.d. Cut 0.500" depth line E3-3.e. Convert 0.500" depth line to guide ⬜ ⮑ FOCUS 3 (OF 15) E3-4. Focus: 0.812" depth E3-4.a. Set depth: 0.512" (102.4% bit-⌀) E3-4.b. Remove all material above 0.512" E3-4.c. Set depth: 0.612" (122.4% bit-⌀) E3-4.d. Remove all material above 0.612" E3-4.e. Set depth: 0.712" (142.4% bit-⌀) E3-4.f. Remove all material above 0.712" E3-4.g. Set depth: 0.812" (162.4% bit-⌀) E3-4.h. Remove all material above 0.812" E3-4.i. Convert 0.812" depth line to guide ⬜ ⮑ FOCUS 4 (OF 15) E3-5. Focus: 0.838" depth E3-5.a. Set depth: 0.838" (167.6% bit-⌀) E3-5.b. Remove all material above 0.838" E3-5.c. Convert 0.838" depth lines to guide ⬜ ⮑ FOCUS 5 (OF 15) E3-6. Focus: 0.938" depth E3-6.a. Set depth: 0.938" (187.6% bit-⌀) E3-6.b. Cut 0.938" depth line ⬜ ⌘ PLACE SVG 2 (OF 7) • File: Molding-s2b -- 2 parts, 1 cut • Anchor: Custom • Placement: Grid Origin Tools required (1): • ⌀¼" 60° V-groove [T1-6 or Shaper Tools] Tool changes (1): 2. ⌀¼" 60° V-groove [T1-6 or Shaper Tools] ⬜ 𝚫 TOOL CHANGE 2 (OF 7) E3-7. Load router bit: ⌀¼" 60° V-groove [T1-6 or Shaper Tools] E3-7.a. Lock spindle E3-7.b. Z-touch Feeds & Speeds (for 60° V-groove in ROSEWOOD, BUBINGA, and MDF): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 2.5 ipm ⬜ ⮑ FOCUS 6 (OF 15) E3-8. Focus: 0.594" depth E3-8.a. Set depth: 0.438" (0-depth at 0.313" plus ⅛") E3-8.b. Initial cut E3-8.c. Set depth: 0.563" (0-depth plus ¼") E3-8.d. Second cut E3-8.e. Set depth: 0.594" (encoded depth) E3-8.f. Final cut ⬜ ⌘ PLACE SVG 3 (OF 7) • File: Molding-s2c -- 2 parts, 3 cut • Anchor: Custom • Placement: Grid Origin Tools required (1): • 1/16" radius (⌀⅛") round-nose [T1-11] Tool changes (1): 3. 1/16" radius (⌀⅛") round-nose [T1-11] ⬜ 𝚫 TOOL CHANGE 3 (OF 7) E3-9. Load router bit: 1/16" radius (⌀⅛") round-nose [T1-11] E3-9.a. Lock spindle E3-9.b. Z-touch Feeds & Speeds (for ⌀⅛" round-nose in ROSEWOOD, BUBINGA, and MDF): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 7 (OF 15) E3-10. Focus: 0.626" depth E3-10.a. Set depth: 0.6" (0-depth at ½" plus 0.1") E3-10.b. Initial cut on 0.626" depth line E3-10.c. Initial cut on 0.876" depth line E3-10.d. Set depth: 0.626" E3-10.e. Final cut on 0.626" depth line E3-10.f. Convert 0.626" depth line to guide E3-10.g. Second cut on 0.876" depth line ⬜ ⮑ FOCUS 8 (OF 15) E3-11. Focus: 0.876" depth E3-11.a. Set depth: 0.738" (previous depth of 0.626" plus 0.112") E3-11.b. Third cut on 0.876" depth line E3-11.c. Set depth: 0.85" (final depth minus 0.026") E3-11.d. Fourth cut on 0.876" depth line E3-11.e. Set depth: 0.876" (encoded depth) E3-11.f. Final cut on 0.876" depth line E3-11.g. Convert 0.876" depth line to guide ⬜ ⮑ FOCUS 9 (OF 15) E3-12. Focus: 0.989" depth E3-12.a. Set depth: 0.963" (0-depth at 0.838" plus ⅛") E3-12.b. Initial cut on 0.989" depth line E3-12.c. Set depth: 0.989" (encoded depth) E3-12.d. Final cut on 0.989" depth ⬜ ⌘ PLACE SVG 4 (OF 7) • File: Molding-s2d -- 2 parts, 2 cuts • Anchor: Custom • Placement: Grid Origin Tools required (1): • 3/16" radius (⌀⅜") point-cutting roundover [T1-9] Tool changes (1): 4. 3/16" radius (⌀⅜") point-cutting roundover [T1-9] ⬜ 𝚫 TOOL CHANGE 4 (OF 7) E3-13. Load router bit: 3/16" radius (⌀⅜") point-cutting roundover [T1-9] E3-13.a. Lock spindle E3-13.b. Z-touch Feeds & Speeds (for ⌀⅜" in ROSEWOOD, BUBINGA, and MDF): ➔ Spindle = 4 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 10 (OF 15) E3-14. Focus: 0.73" depth E3-14.a. Set depth: 0.6" (0-depth at ½" plus 0.1") E3-14.b. Initial cut on 0.73" depth line E3-14.c. Set depth: 0.7" (0-depth at ½" plus 0.2") E3-14.d. Second cut on 0.73" depth line E3-14.e. Set depth: 0.73" (encoded depth) E3-14.f. Final cut on 0.73" depth line E3-14.g. Convert 0.73" depth line to guide ⬜ ⮑ FOCUS 11 (OF 15) E3-15. Focus: 1.14" depth E3-15.a. Set depth: 0.988" (0-depth at 0.838" plus 0.15") E3-15.b. Initial cut on 1.14" depth line E3-15.c. Set depth: 1.113" (0-depth plus 0.275") E3-15.d. Second cut on 1.14" depth line E3-15.e. Set depth: 1.14" (encoded depth) E3-15.f. Final cut on 1.14" depth line ⬜ ⌘ PLACE SVG 5 (OF 7) • File: Molding-s2e -- 2 parts, 1 cut • Anchor: Custom • Placement: Grid Origin Tools required (1): • ⌀¾" x ¾" CH ball [T1-12] Tool changes (1): 5. ⌀¾" x ¾" CH ball [T1-12] ⬜ 𝚫 TOOL CHANGE 5 (OF 7) E3-16. Load router bit: ⌀¾" x ¾" CH ball [T1-12] E3-16.a. Lock spindle E3-16.b. Z-touch Feeds & Speeds (for ⌀¾" in ROSEWOOD, BUBINGA, and MDF): ➔ Spindle = 3 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 12 (OF 15) E3-17. Focus: 0.938" depth E3-17.a. Set depth: 0.630" (0-depth at 0.38" plus ¼") E3-17.b. Initial cut E3-17.c. Set depth: 0.755" (0-depth plus ⅜") E3-17.d. Second cut E3-17.e. Set depth: 0.838" (encoded depth minus 0.1") E3-17.f. Third cut E3-17.g. Set depth: 0.888" (encoded depth minus 0.05") E3-17.h. Fourth cut E3-17.i. Set depth: 0.913" (encoded depth minus 0.025") E3-17.j. Fifth cut E3-17.k. Set depth: 0.938" (encoded depth) E3-17.l. Final cut ⬜ ⌘ PLACE SVG 6 (OF 7) • File: Molding-s2f -- 2 parts, 1 cut • Anchor: Custom • Placement: Grid Origin Tools required (1): • ⅜" radius (⌀¾") point-cutting roundover [T1-13] Tool changes (1): 6. ⅜" radius (⌀¾") point-cutting roundover [T1-13] ⬜ 𝚫 TOOL CHANGE 6 (OF 7) E3-18. Load router bit: ⅜" radius (⌀¾") point-cutting roundover [T1-13] E3-18.a. Lock spindle E3-18.b. Z-touch Feeds & Speeds (for ⌀¾" in ROSEWOOD, BUBINGA, and MDF): ➔ Spindle = 3 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 13 (OF 15) E3-19. Focus: ⅜" depth E3-19.a. Set depth: ⅛" E3-19.b. Initial cut E3-19.c. Set depth: 0.2" E3-19.d. Second cut E3-19.e. Set depth: 3/16" E3-19.f. Third cut E3-19.g. Set depth: ¼" E3-19.h. Fourth cut E3-19.i. Set depth: 5/16" E3-19.j. Fifth cut E3-19.k. Set depth: 11/32" E3-19.l. Sixth cut E3-19.m. Set depth: ⅜" (encoded depth) E3-19.n. Final cut ⬜ ⌘ PLACE SVG 7 (OF 7) • File: Molding-s2g -- 2 parts, 2 cuts • Anchor: Custom • Placement: Grid Origin Tools required (1): • ⌀¼" x 25/64" CH 3-flute 90° V-groove [T1-4] Tool changes (1): 7. ⌀¼" x 25/64" CH 3-flute 90° V-groove [T1-4] ⬜ 𝚫 TOOL CHANGE 7 (OF 7) E3-20. Load router bit: ⌀¼" x 25/64" CH 3-flute 90° V-groove [T1-4] E3-20.a. Lock spindle E3-20.b. Z-touch Feeds & Speeds (for 90° V-groove in ROSEWOOD, BUBINGA, and MDF): ➔ Spindle = 5 ➔ Plunge = 10 ipm ➔ Auto = 10 ipm (default) ⬜ ⮑ FOCUS 14 (OF 15) E3-21. Focus: 0.901" depth E3-21.a. Set depth: 0.901" (encoded depth) E3-21.b. Cut 0.901" depth line E3-21.c. Convert 0.901" depth line to guide ⬜ ⮑ FOCUS 15 (OF 15) E3-22. Focus: 0.942" depth E3-22.a. Set depth: 0.942" (encoded depth) E3-22.b. Cut 0.942" depth line ⬜ 🏁 Setup E3 complete • Discard sacrificial MDF • Set aside Rosewood and Bubinga pieces (if storing for break, store indoors, cloth-wrapped) • Shaper Workstation (re-)configuration needed for next setup ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 🔎 Setup E4 (of 10) ➝ Molding-s3a - Molding-s3h (1 part, 21 cuts) ⬜ ⚓ ANCHOR STOCK 2 (OF 4) E4-0. Setup 1¼" BUBINGA • Recommendation: surface clamping with 3M #2090 "Original" (blue) tape and super-glue Tool overview (8 required): ☐ ⌀½" dado clean-out [T1-2] ☐ ⌀¼" 60° V-groove [T1-6 or Shaper Tools] ☐ 1/16" radius (⌀⅛") round-nose [T1-11] ☐ 3/16" radius (⌀⅜") point-cutting roundover [T1-9] ☐ ⌀¾" x ¾" CH ball [T1-12] ☐ ⌀¼" x 25/64" CH 3-flute 90° V-groove [T1-4] ☐ ⅜" radius (⌀¾") point-cutting roundover [T1-13] ☐ ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] Tool change overview: 1. ⌀½" dado clean-out [T1-2] 2. ⌀¼" 60° V-groove [T1-6 or Shaper Tools] 3. 1/16" radius (⌀⅛") round-nose [T1-11] 4. 3/16" radius (⌀⅜") point-cutting roundover [T1-9] 5. ⌀¾" x ¾" CH ball [T1-12] 6. ⌀¼" x 25/64" CH 3-flute 90° V-groove [T1-4] 7. ⅜" radius (⌀¾") point-cutting roundover [T1-13] 8. ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] ⬜ ⌘ PLACE SVG 1 (OF 8) • File: Molding-s3a -- 1 part, 7 cuts • Anchor: Custom • Placement: Grid Origin Tools required (1): • ⌀½" dado clean-out [T1-2] Tool changes (1): 1. ⌀½" dado clean-out [T1-2] ⬜ 𝚫 TOOL CHANGE 1 (OF 8) E4-1. Load router bit: ⌀½" dado clean-out [T1-2] E4-1.a. Lock spindle E4-1.b. Z-touch Feeds & Speeds (for ⌀½" clean-out in BUBINGA): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 1 (OF 17) E4-2. Focus: 0.312" depth E4-2.a. Set depth: 0.1" (20% bit-⌀) E4-2.b. Remove all material above 0.1" E4-2.c. Set depth: 0.2" (40% bit-⌀) E4-2.d. Remove all material above 0.2" E4-2.e. Set depth: 0.3" (60% bit-⌀) E4-2.f. Remove all material above 0.3" E4-2.g. Set depth: 0.312" (62.4% bit-⌀) E4-2.h. Cut 0.312" depth line E4-2.i. Convert 0.312" depth line to guide ⬜ ⮑ FOCUS 2 (OF 17) E4-3. Focus: 0.500" depth E4-3.a. Set depth: 0.412" (82.4% bit-⌀) E4-3.b. Remove all material above 0.412" E4-3.c. Set depth: 0.500" (100% bit-⌀) E4-3.d. Cut 0.500" depth line E4-3.e. Convert 0.500" depth line to guide ⬜ ⮑ FOCUS 3 (OF 17) E4-4. Focus: 0.812" depth E4-4.a. Set depth: 0.512" (102.4% bit-⌀) E4-4.b. Remove all material above 0.512" E4-4.c. Set depth: 0.612" (122.4% bit-⌀) E4-4.d. Remove all material above 0.612" E4-4.e. Set depth: 0.712" (142.4% bit-⌀) E4-4.f. Remove all material above 0.712" E4-4.g. Set depth: 0.812" (162.4% bit-⌀) E4-4.h. Remove all material above 0.812" E4-4.i. Convert 0.812" depth line to guide ⬜ ⮑ FOCUS 4 (OF 17) E4-5. Focus: 0.838" depth E4-5.a. Set depth: 0.838" (670.4% bit-⌀) E4-5.b. Remove all material above 0.838" E4-5.c. Convert 0.838" depth lines to guide ⬜ ⮑ FOCUS 5 (OF 17) E4-6. Focus: 0.938" depth E4-6.a. Set depth: 0.938" (750.4% bit-⌀) E4-6.b. Cut 0.938" depth line ⬜ ⌘ PLACE SVG 2 (OF 8) • File: Molding-s3b -- 1 part, 1 cut • Anchor: Custom • Placement: Grid Origin Tools required (1): • ⌀¼" 60° V-groove [T1-6 or Shaper Tools] Tool changes (1): 2. ⌀¼" 60° V-groove [T1-6 or Shaper Tools] ⬜ 𝚫 TOOL CHANGE 2 (OF 8) E4-7. Load router bit: ⌀¼" 60° V-groove [T1-6 or Shaper Tools] E4-7.a. Lock spindle E4-7.b. Z-touch Feeds & Speeds (for 60° V-groove in BUBINGA): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 6 (OF 17) E4-8. Focus: 0.594" depth E4-8.a. Set depth: 0.438" (0-depth at 0.313" plus ⅛") E4-8.b. Initial cut E4-8.c. Set depth: 0.563" (0-depth plus ¼") E4-8.d. Second cut E4-8.e. Set depth: 0.594" (encoded depth) E4-8.f. Final cut ⬜ ⌘ PLACE SVG 3 (OF 8) • File: Molding-s3c -- 1 part, 3 cuts • Anchor: Custom • Placement: Grid Origin Tools required (1): • 1/16" radius (⌀⅛") round-nose [T1-11] Tool changes (1): 3. 1/16" radius (⌀⅛") round-nose [T1-11] ⬜ 𝚫 TOOL CHANGE 3 (OF 8) E4-9. Load router bit: 1/16" radius (⌀⅛") round-nose [T1-11] E4-9.a. Lock spindle E4-9.b. Z-touch Feeds & Speeds (for ⌀⅛" round-nose in BUBINGA): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 7 (OF 17) E4-10. Focus: 0.626" depth E4-10.a. Set depth: 0.6" (0-depth at ½" plus 0.1") E4-10.b. Initial cut on 0.626" depth line E4-10.c. Initial cut on 0.876" depth line E4-10.d. Set depth: 0.626" E4-10.e. Final cut on 0.626" depth line E4-10.f. Convert 0.626" depth line to guide E4-10.g. Second cut on 0.876" depth line ⬜ ⮑ FOCUS 8 (OF 17) E4-11. Focus: 0.876" depth E4-11.a. Set depth: 0.738" (previous depth of 0.626" plus 0.112") E4-11.b. Third cut on 0.876" depth line E4-11.c. Set depth: 0.85" (final depth minus 0.026") E4-11.d. Fourth cut on 0.876" depth line E4-11.e. Set depth: 0.876" (encoded depth) E4-11.f. Final cut on 0.876" depth line E4-11.g. Convert 0.876" depth line to guide ⬜ ⮑ FOCUS 9 (OF 17) E4-12. Focus: 0.989" depth E4-12.a. Set depth: 0.963" (0-depth at 0.838" plus ⅛") E4-12.b. Initial cut on 0.989" depth line E4-12.c. Set depth: 0.989" (encoded depth) E4-12.d. Final cut on 0.989" depth ⬜ ⌘ PLACE SVG 4 (OF 8) • File: Molding-s3d -- 1 part, 2 cuts • Anchor: Custom • Placement: Grid Origin Tools required (1): • 3/16" radius (⌀⅜") point-cutting roundover [T1-9] Tool changes (1): 4. 3/16" radius (⌀⅜") point-cutting roundover [T1-9] ⬜ 𝚫 TOOL CHANGE 4 (OF 8) E4-13. Load router bit: 3/16" radius (⌀⅜") point-cutting roundover [T1-9] E4-13.a. Lock spindle E4-13.b. Z-touch Feeds & Speeds (for ⌀⅜" in BUBINGA): ➔ Spindle = 4 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 10 (OF 17) E4-14. Focus: 0.73" depth E4-14.a. Set depth: 0.6" (0-depth at ½" plus 0.1") E4-14.b. Initial cut on 0.73" depth line E4-14.c. Set depth: 0.7" (0-depth at ½" plus 0.2") E4-14.d. Second cut on 0.73" depth line E4-14.e. Set depth: 0.73" (encoded depth) E4-14.f. Final cut on 0.73" depth line E4-14.g. Convert 0.73" depth line to guide ⬜ ⮑ FOCUS 11 (OF 17) E4-15. Focus: 1.14" depth E4-15.a. Set depth: 0.988" (0-depth at 0.838" plus 0.15") E4-15.b. Initial cut on 1.14" depth line E4-15.c. Set depth: 1.113" (0-depth plus 0.275") E4-15.d. Second cut on 1.14" depth line E4-15.e. Set depth: 1.14" (encoded depth) E4-15.f. Final cut on 1.14" depth line ⬜ ⌘ PLACE SVG 5 (OF 8) • File: Molding-s3e -- 1 part, 1 cut • Anchor: Custom • Placement: Grid Origin Tools required (1): • ⌀¾" x ¾" CH ball [T1-12] Tool changes (1): 5. ⌀¾" x ¾" CH ball [T1-12] ⬜ 𝚫 TOOL CHANGE 5 (OF 8) E4-16. Load router bit: ⌀¾" x ¾" CH ball [T1-12] E4-16.a. Lock spindle E4-16.b. Z-touch Feeds & Speeds (for ⌀¾" in BUBINGA): ➔ Spindle = 3 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 12 (OF 17) E4-17. Focus: 0.938" depth E4-17.a. Set depth: 0.63" (0-depth at 0.38" plus ¼") E4-17.b. Initial cut E4-17.c. Set depth: 0.755" (0-depth plus ⅜") E4-17.d. Second cut E4-17.e. Set depth: 0.838" (encoded depth minus 0.1") E4-17.f. Third cut E4-17.g. Set depth: 0.888" (encoded depth minus 0.05") E4-17.h. Fourth cut E4-17.i. Set depth: 0.913" (encoded depth minus 0.025") E4-17.j. Fifth cut E4-17.k. Set depth: 0.938" (encoded depth) E4-17.l. Final cut ⬜ ⌘ PLACE SVG 6 (OF 8) • File: Molding-s3f -- 1 part, 2 cuts • Anchor: Custom • Placement: Grid Origin Tools required (1): • ⌀¼" x 25/64" CH 3-flute 90° V-groove [T1-4] Tool changes (1): 6. ⌀¼" x 25/64" CH 3-flute 90° V-groove [T1-4] ⬜ 𝚫 TOOL CHANGE 6 (OF 8) E4-18. Load router bit: ⌀¼" x 25/64" CH 3-flute 90° V-groove [T1-4] E4-18.a. Lock spindle E4-18.b. Z-touch Feeds & Speeds (for 90° V-groove in BUBINGA): ➔ Spindle = 5 ➔ Plunge = 10 ipm ➔ Auto = 10 ipm (default) ⬜ ⮑ FOCUS 13 (OF 17) E4-19. Focus: 0.901" depth E4-19.a. Set depth: 0.901" (encoded depth) E4-19.b. Cut 0.901" depth line E4-19.c. Convert 0.901" depth line to guide ⬜ ⮑ FOCUS 14 (OF 17) E4-20. Focus: 0.942" depth E4-20.a. Set depth: 0.942" (encoded depth) E4-20.b. Cut 0.942" depth line ⬜ ⌘ PLACE SVG 7 (OF 8) • File: Molding-s3g -- 1 part, 1 cut • Anchor: Custom • Placement: Grid Origin Tools required (1): • ⅜" radius (⌀¾") point-cutting roundover [T1-13] Tool changes (1): 7. ⅜" radius (⌀¾") point-cutting roundover [T1-13] ⬜ 𝚫 TOOL CHANGE 7 (OF 8) E4-21. Load router bit: ⅜" radius (⌀¾") point-cutting roundover [T1-13] E4-21.a. Lock spindle E4-21.b. Z-touch Feeds & Speeds (for ⌀¾" in BUBINGA): ➔ Spindle = 5 (initial speed) ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 15 (OF 17) E4-22. Focus: ⅜" depth E4-22.a. Set depth: ⅛" E4-22.b. Initial cut E4-22.c. Lower spindle speed to 4 E4-22.d. Set depth: 0.2" E4-22.e. Second cut E4-22.f. Set depth: 3/16" E4-22.g. Third cut E4-22.h. Lower spindle speed to 3 E4-22.i. Set depth: ¼" E4-22.j. Fourth cut E4-22.k. Set depth: 5/16" E4-22.l. Fifth cut E4-22.m. Lower spindle speed to 2 E4-22.n. Set depth: 11/32" E4-22.o. Sixth cut E4-22.p. Set depth: ⅜" (encoded depth) E4-22.q. Final cut ⬜ ⌘ PLACE SVG 8 (OF 8) • File: Molding-s3h -- 1 part, 4 cuts • Anchor: Custom • Placement: Grid Origin Tools required (1): • ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] Tool changes (1): 8. ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] ⬜ 𝚫 TOOL CHANGE 8 (OF 8) E4-23. Load router bit: ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] E4-23.a. Lock spindle E4-23.b. Z-touch Feeds & Speeds (for ⌀¼" down-cut helix in BUBINGA): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 16 (OF 17) E4-24. Focus: two ⌀0.315" through-holes (1.3" depth) E4-24.a. Set offset: 0.01" E4-24.b. Set depth: 1.3" (520% bit-⌀; encoded depth; 0-depth at 0.838"; 1¼" material thickness plus 20% ¼" bit-⌀) E4-24.c. Initial helix of two ⌀0.315" through-holes E4-24.d. Set offset: 0.005" E4-24.e. Second helix of two ⌀0.315" through-holes E4-24.f. Set offset: 0" E4-24.g. Final helix of two ⌀0.315" through-holes E4-24.h. Convert to guide ⬜ ⮑ FOCUS 17 (OF 17) E4-25. Focus: two ⌀0.515" counterbores for ¼"-20 button head socket cap screws E4-25.a. Set offset: 0.01" E4-25.b. Set depth: 1.091" (434.6% bit-⌀; encoded depth; 0-depth at 0.838") E4-25.c. Initial helix of two ⌀0.515" counterbores E4-25.d. Set offset: 0.005" E4-25.e. Second helix of two ⌀0.515" counterbores E4-25.f. Set offset: 0" E4-25.g. Final helix of two ⌀0.515" counterbores ⬜ 🏁 Setup E4 complete • Set auxiliary molded hand fence aside for later5 (store indoors, cloth-wrapped) ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 🔎 Setup E5 (of 10) ➝ Carcass-s1 (4 parts, 18 cuts) ⬜ ⚓ ANCHOR STOCK 4 (OF 4) E5-0. Setup 1¼" BUBINGA • Recommendation: surface clamping with 3M #2090 "Original" (blue) tape and super-glue Tool overview (6 required): ☐ ⌀¾" x ¾" CH ball [T1-12] ☐ ⌀⅛" x ½" CH 2-flute up-cut spiral [Shaper Tools] ☐ ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] ☐ ⌀¼" x 1½" CH single O-flute up-cut spiral [T1-8] ☐ ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] ☐ ⌀¾" x ⅛" CH undercut [T1-10] Tool change overview: 1. ⌀¾" x ¾" CH ball [T1-12] 2. ⌀⅛" x ½" CH 2-flute up-cut spiral [Shaper Tools] 3. ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] 4. ⌀¼" x 1½" CH single O-flute up-cut spiral [T1-8] 5. ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] 6. ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] 7. ⌀¾" x ⅛" CH undercut [T1-10] ⬜ ⌘ PLACE SVG 1 (OF 1) • File: Carcass-s1 -- 4 parts, 18 cuts • Anchor: Any • Placement: Anywhere Tools required (6): • ⌀¾" x ¾" CH ball [T1-12] • ⌀⅛" x ½" CH 2-flute up-cut spiral [Shaper Tools] • ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] • ⌀¼" x 1½" CH single O-flute up-cut spiral [T1-8] • ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] • ⌀¾" x ⅛" CH undercut [T1-10] Tool changes (7): 1. ⌀¾" x ¾" CH ball [T1-12] 2. ⌀⅛" x ½" CH 2-flute up-cut spiral [Shaper Tools] 3. ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] 4. ⌀¼" x 1½" CH single O-flute up-cut spiral [T1-8] 5. ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] 6. ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] 7. ⌀¾" x ⅛" CH undercut [T1-10] ⬜ 𝚫 TOOL CHANGE 1 (OF 7) E5-1. Load router bit: ⌀¾" x ¾" CH ball [T1-12] E5-1.a. Lock spindle E5-1.b. Z-touch Feeds & Speeds (for ⌀¾" ball in BUBINGA): ➔ Spindle = 3 ➔ Plunge = 1.25 ipm ➔ Auto = 6.25 ipm ⬜ ⮑ FOCUS 1 (OF 16) E5-2. Focus: Left-most ⅜" depth circle E5-2.a. Set depth: ⅛" (16.66% bit-⌀) E5-2.b. Initial helix of circle E5-2.c. Set depth: ¼" (33.33% bit-⌀) E5-2.d. Second helix of circle E5-2.e. Set depth: ⅜" (50% bit-⌀; encoded depth) E5-2.f. Final helix of circle E5-2.g. Convert to guide ⬜ ⮑ FOCUS 2 (OF 16) E5-3. Focus: ⅜" depth on-line cut With AutoPass … ⬜ E5-3(A).a. Set plunge speed: 1.25 ipm E5-3(A).b. Set global offset: 0" E5-3(A).c. Set depth: ⅜" (encoded depth) E5-3(A).d. Set # passes: 15 (or 0.025" pass depth) E5-3(A).e. Set roughing offset: 0" (or off) E5-3(A).f. Start/Complete on-line cut E5-3(A).g. Convert to guide Without AutoPass … ⬜ E5-3(B).a. Set depth: ⅛" E5-3(B).b. Initial cut on-line E5-3(B).c. Set depth: ¼" E5-3(B).d. Second cut on-line E5-3(B).e. Set depth: ⅜" (encoded depth) E5-3(B).f. Final cut on-line E5-3(B).g. Convert to guide ⬜ 𝚫 TOOL CHANGE 2 (OF 7) E5-4. Load router bit: ⌀⅛" x ½" CH 2-flute up-cut spiral [Shaper Tools] E5-4.a. Lock spindle E5-4.b. Z-touch Feeds & Speeds (for ⌀⅛" up-cut helix in BUBINGA): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 3 (OF 16) E5-5. Focus: two ⌀8mm (0.314") counterbores for M4 threaded insert (7½mm depth) E5-5.a. Set offset: 0.04" E5-5.b. Set depth: 7½mm (118.11% bit-⌀; encoded depth) E5-5.c. Initial helix of two ⌀8mm counterbores E5-5.d. Set offset: 0.01" E5-5.e. Second helix of two ⌀8mm counterbores E5-5.f. Set offset: 0.005" E5-5.g. Third helix of two ⌀8mm counterbores E5-5.h. Set offset: 0" E5-5.i. Final helix of two ⌀8mm counterbores E5-5.j. Convert to guide ⬜ ⮑ FOCUS 4 (OF 16) E5-6. Focus: two ⌀5½mm (⌀0.217") holes for M4 threaded insert (17mm depth) E5-6.a. Set offset: 0.01" E5-6.b. Set depth: 17mm (267.7% bit-⌀; encoded depth) E5-6.c. Initial helix of two ⌀5½mm holes E5-6.d. Set offset: 0.005" E5-6.e. Second helix of two ⌀5½mm holes E5-6.f. Set offset: 0" E5-6.g. Final helix of two ⌀5½mm holes E5-6.h. Convert to guide ⬜ ⮑ FOCUS 5 (OF 16) E5-7. Focus: ⌀5½mm (⌀0.217") hole for M4 threaded insert (10¾mm depth) E5-7.a. Set offset: 0.01" E5-7.b. Set depth: 10¾mm (169.29% bit-⌀; encoded depth) E5-7.c. Initial helix of ⌀5½mm hole E5-7.d. Set offset: 0.005" E5-7.e. Second helix of ⌀5½mm hole E5-7.f. Set offset: 0" E5-7.g. Final helix of ⌀5½mm hole E5-7.h. Convert to guide ⬜ 𝚫 TOOL CHANGE 3 (OF 7) E5-8. Load router bit: ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] E5-8.a. Lock spindle E5-8.b. Z-touch Feeds & Speeds (for ⌀¼" down-cut in BUBINGA): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 6 (OF 16) E5-9. Focus: ⌀9½mm (0.374") hole for M6 threaded insert (15¼mm depth) E5-9.a. Set offset: 0.1" E5-9.b. Set depth: 15¼mm (240.16% bit-⌀; encoded depth) E5-9.c. Initial helix of ⌀9½mm hole E5-9.d. Set offset: 0.01" E5-9.e. Second helix of ⌀9½mm hole E5-9.f. Set offset: 0.005" E5-9.g. Third helix of ⌀9½mm hole E5-9.h. Set offset: 0" E5-9.i. Final helix of ⌀9½mm hole E5-9.j. Convert to guide ⬜ ⮑ FOCUS 7 (OF 16) E5-10. Focus: ⌀12mm (0.472") counterbore for M6 threaded insert (3½mm depth) E5-10.a. Set offset: 0.01" E5-10.b. Set depth: 3½mm (55.11% bit-⌀; encoded depth) E5-10.c. Initial helix of ⌀12mm counterbore E5-10.d. Set offset: 0.005" E5-10.e. Second helix of ⌀12mm counterbore E5-10.f. Set offset: 0" E5-10.g. Final helix of ⌀12mm counterbore E5-10.h. Convert to guide ⬜ ⮑ FOCUS 8 (OF 16) E5-11. Focus: ⌀9mm (0.354") counterbore for M4 threaded insert (1¼mm depth) E5-11.a. Set offset: 0.01" E5-11.b. Set depth: 1¼mm (19.69% bit-⌀; encoded depth) E5-11.c. Initial helix of ⌀9mm counterbore E5-11.d. Set offset: 0.005" E5-11.e. Second helix of ⌀9mm counterbore E5-11.f. Set offset: 0" E5-11.g. Final helix of ⌀9mm counterbore E5-11.h. Convert to guide ⬜ ⮑ FOCUS 9 (OF 16) E5-12. Focus: 0.255" depth inside rounded rectangle With AutoPass … ⬜ E5-12(A).a. Set plunge speed: 2.5 ipm E5-12(A).b. Set global offset: 0.01" E5-12(A).c. Set depth: 0.255" (102% bit-⌀; encoded depth) E5-12(A).d. Set # passes: 2 (or 0.128" pass depth) E5-12(A).e. Set roughing offset: 0" (or off) E5-12(A).f. Start/Complete outside shape AutoPass E5-12(A).g. Set global offset: 0.005" E5-12(A).h. Set roughing offset: 0.005" E5-12(A).i. Set plunge speed: 8 ipm E5-12(A).j. Resume/Complete outside shape AutoPass E5-12(A).k. Set global offset: 0" E5-12(A).l Set roughing offset: 0.01" E5-12(A).m. Resume/Complete outside shape AutoPass E5-12(A).n. Convert to guide Without AutoPass … ⬜ E5-12(B).a. Set offset: 0.01" E5-12(B).b. Set depth: ⅛" (50% bit-⌀) E5-12(B).c. Initial outside shape cut E5-12(B).d. Set offset: 0.005" E5-12(B).e. Set depth: ¼" (100% bit-⌀) E5-12(B).f. Second outside shape cut E5-12(B).g. Set offset: 0" E5-12(B).h. Set depth: 0.255" (102% bit-⌀; encoded depth) E5-12(B).i. Final outside shape cut E5-12(B).j. Convert to guide ⬜ 𝚫 TOOL CHANGE 4 (OF 7) E5-13. Load router bit: ⌀¼" x 1½" CH single O-flute up-cut spiral [T1-8] E5-13.a. Lock spindle E5-13.b. Z-touch Feeds & Speeds (for ⌀¼" up-cut helix in BUBINGA): ➔ Spindle = 5 ➔ Plunge = 2.5 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 10 (OF 16) E5-14. Focus: ⌀¼" through-hole E5-14.a. Set depth: 1.3" (520% bit-⌀; encoded depth) E5-14.b. Helix ⌀¼" through-hole E5-14.c. Convert to guide ⬜ 𝚫 TOOL CHANGE 5 (OF 7) E5-15. Load router bit: ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] E5-15.a. Lock spindle E5-15.b. Z-touch Feeds & Speeds (for ⌀¼" up-cut in BUBINGA): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 11 (OF 16) E5-16. Focus: Groove cut-out inside shape With AutoPass … ⬜ E5-16(A).a. Set plunge speed: 2.5 ipm E5-16(A).b. Set global offset: 0.01" E5-16(A).c. Set depth: 1.3" (520% bit-⌀; encoded depth; 1¼" material thickness plus 20% ¼" bit-⌀) E5-16(A).d. Set # passes: 11 (or 0.118" pass depth) E5-16(A).e. Set roughing offset: 0" (or off) E5-16(A).f. Start/Complete inside shape AutoPass E5-16(A).g. Set global offset: 0.005" E5-16(A).h. Set roughing offset: 0.005" E5-16(A).i. Set plunge speed: 8 ipm E5-16(A).j. Resume/Complete inside shape AutoPass E5-16(A).k. Set global offset: 0" E5-16(A).l. Set roughing offset: 0.1" E5-16(A).m. Resume/Complete inside shape AutoPass E5-16(A).n. Convert to guide Without AutoPass … ⬜ E5-16(B).a. Set offset: 0.01" E5-16(B).b. Set depth: ⅛" (50% bit-⌀) E5-16(B).c. Initial inside shape cut E5-16(B).d. Set depth: ¼" (100% bit-⌀) E5-16(B).e. Second inside shape cut E5-16(B).f. Set depth: ⅜" (150% bit-⌀) E5-16(B).g. Third inside shape cut E5-16(B).h. Set depth: ½" (200% bit-⌀) E5-16(B).i. Fourth inside shape cut E5-16(B).j. Set depth: ⅝" (250% bit-⌀) E5-16(B).k. Fifth inside shape cut E5-16(B).l. Set depth: ¾" (300% bit-⌀) E5-16(B).m. Sixth inside shape cut E5-16(B).n. Set depth: ⅞" (350% bit-⌀) E5-16(B).o. Seventh inside shape cut E5-16(B).p. Set depth: 1" (400% bit-⌀) E5-16(B).q. Eighth inside shape cut E5-16(B).r. Set depth: 1⅛" (450% bit-⌀) E5-16(B).s. Ninth inside shape cut E5-16(B).t. Set offset: 0.005" E5-16(B).u. Set depth: 1.2" (480% bit-⌀; 1¼" material thickness minus 20% ¼" bit-⌀) E5-16(B).v. Tenth inside shape cut E5-16(B).w. Set offset: 0" E5-16(B).x. Set depth: 1.3" (520% bit-⌀; 1¼" material thickness plus 20% ¼" bit-⌀) E5-16(B).y. Final inside shape cut E5-16(B).z. Convert to guide ⬜ ⮑ FOCUS 12 (OF 16) E5-17. Focus: Handle cut-out inside shape With AutoPass … ⬜ E5-17(A).a. Set plunge speed: 2.5 ipm E5-17(A).b. Set global offset: 0.01" E5-17(A).c. Set depth: 1.3" (520% bit-⌀; encoded depth; 1¼" material thickness plus 20% ¼" bit-⌀) E5-17(A).d. Set # passes: 11 (or 0.118" pass depth) E5-17(A).e. Set roughing offset: 0" (or off) E5-17(A).f. Start/Complete inside shape AutoPass E5-17(A).g. Set global offset: 0.005" E5-17(A).h. Set roughing offset: 0.005" E5-17(A).i. Set plunge speed: 8 ipm E5-17(A).j. Resume/Complete inside shape AutoPass E5-17(A).k. Set global offset: 0" E5-17(A).l. Set roughing offset: 0.1" E5-17(A).m. Resume/Complete inside shape AutoPass E5-17(A).n. Convert to guide Without AutoPass … ⬜ E5-17(B).a. Set offset: 0.01" E5-17(B).b. Set depth: ⅛" (50% bit-⌀) E5-17(B).c. Initial inside shape cut E5-17(B).d. Set depth: ¼" (100% bit-⌀) E5-17(B).e. Second inside shape cut E5-17(B).f. Set depth: ⅜" (150% bit-⌀) E5-17(B).g. Third inside shape cut E5-17(B).h. Set depth: ½" (200% bit-⌀) E5-17(B).i. Fourth inside shape cut E5-17(B).j. Set depth: ⅝" (250% bit-⌀) E5-17(B).k. Fifth inside shape cut E5-17(B).l. Set depth: ¾" (300% bit-⌀) E5-17(B).m. Sixth inside shape cut E5-17(B).n. Set depth: ⅞" (350% bit-⌀) E5-17(B).o. Seventh inside shape cut E5-17(B).p. Set depth: 1" (400% bit-⌀) E5-17(B).q. Eighth inside shape cut E5-17(B).r. Set depth: 1⅛" (450% bit-⌀) E5-17(B).s. Ninth inside shape cut E5-17(B).t. Set offset: 0.005" E5-17(B).u. Set depth: 1.2" (480% bit-⌀; 1¼" material thickness minus 20% ¼" bit-⌀) E5-17(B).v. Tenth inside shape cut E5-17(B).w. Set offset: 0" E5-17(B).x. Set depth: 1.3" (520% bit-⌀; 1¼" material thickness plus 20% ¼" bit-⌀) E5-17(B).y. Final inside shape cut E5-17(B).z. Convert to guide ⬜ ⮑ FOCUS 13 (OF 16) E5-18. Focus: Rectangle outside shape With AutoPass … ⬜ E5-18(A).a. Set plunge speed: 2.5 ipm E5-18(A).b. Set global offset: 0.01" E5-18(A).c. Set depth: 1.3" (520% bit-⌀; encoded depth; 1¼" material thickness plus 20% ¼" bit-⌀) E5-18(A).d. Set # passes: 11 (or 0.118" pass depth) E5-18(A).e. Set roughing offset: 0" (or off) E5-18(A).f. Start/Complete outside shape AutoPass E5-18(A).g. Set global offset: 0.005" E5-18(A).h. Set roughing offset: 0.005" E5-18(A).i. Set plunge speed: 8 ipm E5-18(A).j. Resume/Complete outside shape AutoPass E5-18(A).k. Set global offset: 0" E5-18(A).l. Set roughing offset: 0.1" E5-18(A).m. Resume/Complete outside shape AutoPass E5-18(A).n. Convert to guide Without AutoPass … ⬜ E5-18(B).a. Set offset: 0.01" E5-18(B).b. Set depth: ⅛" (50% bit-⌀) E5-18(B).c. Initial outside shape cut E5-18(B).d. Set depth: ¼" (100% bit-⌀) E5-18(B).e. Second outside shape cut E5-18(B).f. Set depth: ⅜" (150% bit-⌀) E5-18(B).g. Third outside shape cut E5-18(B).h. Set depth: ½" (200% bit-⌀) E5-18(B).i. Fourth outside shape cut E5-18(B).j. Set depth: ⅝" (250% bit-⌀) E5-18(B).k. Fifth outside shape cut E5-18(B).l. Set depth: ¾" (300% bit-⌀) E5-18(B).m. Sixth outside shape cut E5-18(B).n. Set depth: ⅞" (350% bit-⌀) E5-18(B).o. Seventh outside shape cut E5-18(B).p. Set depth: 1" (400% bit-⌀) E5-18(B).q. Eighth outside shape cut E5-18(B).r. Set depth: 1⅛" (450% bit-⌀) E5-18(B).s. Ninth outside shape cut E5-18(B).t. Set offset: 0.005" E5-18(B).u. Set depth: 1.2" (480% bit-⌀; 1¼" material thickness minus 20% ¼" bit-⌀) E5-18(B).v. Tenth outside shape cut E5-18(B).w. Set offset: 0" E5-18(B).x. Set depth: 1.3" (520% bit-⌀; 1¼" material thickness plus 20% ¼" bit-⌀) E5-18(B).y. Final outside shape cut E5-18(B).z. Convert to guide ⬜ ⮑ FOCUS 14 (OF 16) E5-19. Focus: Carcass outside shape With AutoPass … ⬜ E5-19(A).a. Set plunge speed: 2.5 ipm E5-19(A).b. Set global offset: 0.01" E5-19(A).c. Set depth: 1.3" (520% bit-⌀; encoded depth; 1¼" material thickness plus 20% ¼" bit-⌀) E5-19(A).d. Set # passes: 11 (or 0.118" pass depth) E5-19(A).e. Set roughing offset: 0" (or off) E5-19(A).f. Start/Complete outside shape AutoPass E5-19(A).g. Set global offset: 0.005" E5-19(A).h. Set roughing offset: 0.005" E5-19(A).i. Set plunge speed: 8 ipm E5-19(A).j. Resume/Complete outside shape AutoPass E5-19(A).k. Set global offset: 0" E5-19(A).l. Set roughing offset: 0.1" E5-19(A).m. Resume/Complete outside shape AutoPass E5-19(A).n. Convert to guide Without AutoPass … ⬜ E5-19(B).a. Set offset: 0.01" E5-19(B).b. Set depth: ⅛" (50% bit-⌀) E5-19(B).c. Initial outside shape cut E5-19(B).d. Set depth: ¼" (100% bit-⌀) E5-19(B).e. Second outside shape cut E5-19(B).f. Set depth: ⅜" (150% bit-⌀) E5-19(B).g. Third outside shape cut E5-19(B).h. Set depth: ½" (200% bit-⌀) E5-19(B).i. Fourth outside shape cut E5-19(B).j. Set depth: ⅝" (250% bit-⌀) E5-19(B).k. Fifth outside shape cut E5-19(B).l. Set depth: ¾" (300% bit-⌀) E5-19(B).m. Sixth outside shape cut E5-19(B).n. Set depth: ⅞" (350% bit-⌀) E5-19(B).o. Seventh outside shape cut E5-19(B).p. Set depth: 1" (400% bit-⌀) E5-19(B).q. Eighth outside shape cut E5-19(B).r. Set depth: 1⅛" (450% bit-⌀) E5-19(B).s. Ninth outside shape cut E5-19(B).t. Set offset: 0.005" E5-19(B).u. Set depth: 1.2" (480% bit-⌀; 1¼" material thickness minus 20% ¼" bit-⌀) E5-19(B).v. Tenth outside shape cut E5-19(B).w. Set offset: 0" E5-19(B).x. Set depth: 1.3" (520% bit-⌀; 1¼" material thickness plus 20% ¼" bit-⌀) E5-19(B).y. Final outside shape cut E5-19(B).z. Convert to guide ⬜ 𝚫 TOOL CHANGE 6 (OF 7) E5-20. Load router bit: ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] E5-20.a. Lock spindle E5-20.b. Z-touch Feeds & Speeds (for ⌀¼" down-cut in BUBINGA): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 15 (OF 16) E5-21. Focus: ¼" deep handle pocket E5-21.a. Set depth: ⅛" (50% bit-⌀) E5-21.b. Initial pocket cut of handle pocket E5-21.c. Set depth: ¼" (100% bit-⌀; encoded depth) E5-21.d. Final pocket cut of handle pocket E5-21.e. Convert pocket cut to inside cut E5-21.f. Set offset: 0.01" E5-21.g. Initial inside cut of handle pocket E5-21.h. Set offset: 0.005" E5-21.i. Second inside cut of handle pocket E5-21.j. Set offset: 0" E5-21.k. Final inside cut of handle pocket E5-21.l. Convert to guide ⬜ 𝚫 TOOL CHANGE 7 (OF 7) E5-22. Load router bit: ⌀¾" x ⅛" CH undercut [T1-10] E5-22.a. Lock spindle E5-22.b. Z-touch Feeds & Speeds (for ⌀¾" undercut in BUBINGA): ➔ Spindle = 3 ➔ Plunge = 8 ipm ➔ Auto = N/A ⬜ ⮑ FOCUS 16 (OF 16) E5-23. Focus: Groove undercut pocket E5-23.a. Set offset: -0.75/6 (negative one-sixth of ¾" bit-⌀) NOTE: Enter as-displayed, "-0.75" then "/" followed by "6" E5-23.b. Set depth: 11/16" (encoded depth; depth-range center) E5-23.c. Initial pocket undercut E5-23.d. Set depth: 0.65" (⅝" plus 20% ¾" bit-⌀) E5-23.e. Second pocket undercut E5-23.f. Set depth: 0.725" (¾" minus 20% ¾" bit-⌀) E5-23.g. Third pocket undercut E5-23.h. Set depth: ⅝" E5-23.i. Fourth pocket undercut E5-23.j. Set depth: ¾" E5-23.k. Final pocket undercut ⬜ 🏁 Setup E5 complete • Remove waste • Set small-parts block aside for next step • Set carcass aside (store indoors, cloth-wrapped) • Shaper Workstation (re-)configuration needed for next setup ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 🔎 Setup E6 (of 10) ➝ Carcass-s2 (2 parts, 7 cuts) ⬜ ⚓ ANCHOR STOCK 4[B] (OF 4) E6-0. Setup 1¼" BUBINGA [TOP-SIDE] • Recommendation: face clamping with Shaper Workstation • Cam clamp through ⌀¼" hole Tool overview (4 required): ☐ ⌀⅛" x ¾" CH compression spiral [T1-24] ☐ ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] ☐ ⌀¼" x 1½" CH single O-flute up-cut spiral [T1-8] ☐ ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] Tool change overview: 1. ⌀⅛" x ¾" CH compression spiral [T1-24] 2. ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] 3. ⌀¼" x 1½" CH single O-flute up-cut spiral [T1-8] 4. ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] ⬜ ⌘ PLACE SVG 1 (OF 1) • File: Carcass-s2 -- 2 parts, 7 cuts • Anchor: Custom • Placement: Grid Origin Tools required (4): • ⌀⅛" x ¾" CH compression spiral [T1-24] • ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] • ⌀¼" x 1½" CH single O-flute up-cut spiral [T1-8] • ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] Tool changes (4): 1. ⌀⅛" x ¾" CH compression spiral [T1-24] 2. ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] 3. ⌀¼" x 1½" CH single O-flute up-cut spiral [T1-8] 4. ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] ⬜ 𝚫 TOOL CHANGE 1 (OF 4) E6-1. Load router bit: ⌀⅛" x ¾" CH compression spiral [T1-24] E6-1.a. Lock spindle E6-1.b. Z-touch Feeds & Speeds (for ⌀⅛" compression in BUBINGA): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 1 (OF 9) E6-2. Focus: 0.697" depth inside shape (rounded rectangle) With AutoPass … ⬜ E6-2(A).a. Set plunge speed: 2.5 ipm E6-2(A).b. Set global offset: 1/16" E6-2(A).c. Set depth: 0.697" (557.6% bit-⌀; encoded depth) E6-2(A).d. Set # passes: 7 (or 0.1" pass depth) E6-2(A).e. Set roughing offset: 0" (or off) E6-2(A).f. Start/Complete inside shape AutoPass E6-2(A).g. Set global offset: 0.01" E6-2(A).h. Restart/Complete inside shape AutoPass E6-2(A).i. Set global offset: 0.005" E6-2(A).j. Set roughing offset: 0.005" E6-2(A).k. Resume/Complete inside shape AutoPass E6-2(A).l. Set global offset: 0" E6-2(A).m. Set roughing offset: 0.01" E6-2(A).n. Resume/Complete inside shape AutoPass E6-2(A).o. Convert to guide Without AutoPass … ⬜ E6-2(B).a. Set offset: 1/16" E6-2(B).b. Set depth: 0.1" (80% bit-⌀) E6-2(B).c. Initial inside shape cut E6-2(B).d. Set depth: 0.2" (160% bit-⌀) E6-2(B).e. Second inside shape cut E6-2(B).f. Set depth: 0.3" (240% bit-⌀) E6-2(B).g. Third inside shape cut E6-2(B).h. Set depth: 0.4" (320% bit-⌀) E6-2(B).i. Fourth inside shape cut E6-2(B).j. Set depth: 0.5" (400% bit-⌀) E6-2(B).k. Fifth inside shape cut E6-2(B).l. Set depth: 0.6" (480% bit-⌀) E6-2(B).m. Sixth inside shape cut E6-2(B).n. Set depth: 0.697" (557.6% bit-⌀; encoded depth) E6-2(B).o. Seventh inside shape cut E6-2(B).p. Set offset: 0.01" E6-2(B).q. Set depth: ⅛" (100% bit-⌀) E6-2(B).r. Eighth inside shape cut E6-2(B).s. Set depth: ¼" (200% bit-⌀) E6-2(B).t. Ninth inside shape cut E6-2(B).u. Set depth: ⅜" (300% bit-⌀) E6-2(B).v. Tenth inside shape cut E6-2(B).w. Set depth: ½" (400% bit-⌀) E6-2(B).x. Eleventh inside shape cut E6-2(B).y. Set depth: ⅝" (500% bit-⌀) E6-2(B).z. Twelfth inside shape cut E6-2(B).aa. Set depth: 0.697" (557.6% bit-⌀) E6-2(B).ab. Thirteenth inside shape cut E6-2(B).ac. Set offset: 0.005" E6-2(B).ab. Fourteenth inside shape cut E6-2(B).ac. Set offset: 0" E6-2(B).ad. Final inside shape cut E6-2(B).ae. Convert to guide ⬜ 𝚫 TOOL CHANGE 2 (OF 4) E6-3. Load router bit: ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] E6-3.a. Lock spindle E6-3.b. Z-touch Feeds & Speeds (for ⌀¼" down-cut in BUBINGA): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 2 (OF 9) E6-4. Focus: ⌀0.395" hole (0.947" depth) E6-4.a. Set offset: 0.01" E6-4.b. Set depth: 0.947" (378.8% bit-⌀; encoded depth) E6-4.c. Initial helix of ⌀0.395" hole (0.947" depth) E6-4.d. Set offset: 0.005" E6-4.e. Second helix of ⌀0.395" hole (0.947" depth) E6-4.f. Set offset: 0" E6-4.g. Final helix of ⌀0.395" hole (0.947" depth) E6-4.h. Convert to guide ⬜ 𝚫 TOOL CHANGE 3 (OF 4) E6-5. Load router bit: ⌀¼" x 1½" CH single O-flute up-cut spiral [T1-8] E6-5.a. Lock spindle E6-5.b. Z-touch Feeds & Speeds (for ⌀¼" up-cut helix in BUBINGA): ➔ Spindle = 5 ➔ Plunge = 2.5 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 3 (OF 9) E6-6. Focus: ⌀¼" hole (1.596" depth) E6-6.a. Set depth: 1.596" (638.4% bit-⌀; encoded depth) E6-6.b. Helix ⌀¼" hole E6-6.c. Convert to guide ⬜ 𝚫 TOOL CHANGE 4 (OF 4) E6-7. Load router bit: ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] E6-7.a. Lock spindle E6-7.b. Z-touch Feeds & Speeds (for ⌀¼" down-cut in BUBINGA): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 4 (OF 9) E6-8. Focus: ⌀0.375" hole (1.405" depth) E6-8.a. Set offset: 0.01" E6-8.b. Set depth: 1.405" (562% bit-⌀; encoded depth) E6-8.c. Initial helix of ⌀0.375" hole E6-8.d. Set offset: 0.005" E6-8.e. Second helix of ⌀0.375" hole E6-8.f. Set offset: 0" E6-8.g. Final helix of ⌀0.375" hole E6-8.h. Convert to guide ⬜ ⮑ FOCUS 5 (OF 9) E6-9. Focus: ⌀0.395" hole (1.115" depth) E6-9.a. Set offset: 0.01" E6-9.b. Set depth: 1.115" (446% bit-⌀; encoded depth) E6-9.c. Initial helix of ⌀0.395" hole (1.115" depth) E6-9.d. Set offset: 0.005" E6-9.e. Second helix of ⌀0.395" hole (1.115" depth) E6-9.f. Set offset: 0" E6-9.g. Final helix of ⌀0.395" hole (1.115" depth) E6-9.h. Convert to guide ⬜ ⮑ FOCUS 6 (OF 9) E6-10. Focus: ⌀½" hole (0.525" depth) E6-10.a. Set offset: 0.01" E6-10.b. Set depth: 0.525" (210% bit-⌀; encoded depth) E6-10.c. Initial helix of ⌀½" hole E6-10.d. Set offset: 0.005" E6-10.e. Second helix of ⌀½" hole E6-10.f. Set offset: 0" E6-10.g. Final helix of ⌀½" hole E6-10.h. Convert to guide ⬜ ⮑ FOCUS 7 (OF 9) NOTE: Using this jig https://www.youtube.com/watch?v=PkLYRWnKs80 ... E6-11. Install ¼"-20 x 20mm threaded insert to bushing NOTE: Remove before continuing (re-install during assembly or as-needed) Alternatively, if you skip this step or forget to do this, you can later place Carcass-s2b atop your spoil board and cut the inside shape to act as a pocket clamp. Push the bearing into the pocket, install the threaded-insert, then drive a bolt through the partially-installed threaded-insert to lift the bearing out of the pocket. ⬜ ⮑ FOCUS 8 (OF 9) E6-11. Focus: 1" depth outside shape (rounded rectangle) With AutoPass … ⬜ E6-11(A).a. Set plunge speed: 2.5 ipm E6-11(A).b. Set global offset: 0.01" E6-11(A).c. Set depth: 1" (400% bit-⌀; encoded depth) E6-11(A).d. Set # passes: 8 (or ⅛" pass depth) E6-11(A).e. Set roughing offset: 0" (or off) E6-11(A).f. Start/Complete outside shape AutoPass E6-11(A).g. Set global offset: 0.005" E6-11(A).h. Set roughing offset: 0.005" E6-11(A).i. Set plunge speed: 8 ipm E6-11(A).j. Resume/Complete outside shape AutoPass E6-11(A).k. Set global offset: 0" E6-11(A).l. Set roughing offset: 0.01" E6-11(A).m. Resume/Complete outside shape AutoPass Without AutoPass … ⬜ E6-11(B).a. Set offset: 0.01" E6-11(B).b. Set depth: ⅛" (50% bit-⌀) E6-11(B).c. Initial outside shape cut E6-11(B).d. Set depth: ¼" (100% bit-⌀) E6-11(B).e. Second outside shape cut E6-11(B).f. Set depth: ⅜" (150% bit-⌀) E6-11(B).g. Third outside shape cut E6-11(B).h. Set depth: ½" (200% bit-⌀) E6-11(B).i. Fourth outside shape cut E6-11(B).j. Set depth: ⅝" (250% bit-⌀) E6-11(B).k. Fifth outside shape cut E6-11(B).l. Set depth: ¾" (300% bit-⌀) E6-11(B).m. Sixth outside shape cut E6-11(B).n. Set offset: 0.005" E6-11(B).o. Set depth: ⅞" (350% bit-⌀) E6-11(B).p. Seventh outside shape cut E6-11(B).q. Set depth: 1" (400% bit-⌀; encoded depth) E6-11(B).r. Eighth outside shape cut E6-11(B).s. Set offset: 0" E6-11(B).t. Final outside shape cut ⬜ ⮑ FOCUS 9 (OF 9) NOTE: Using this jig https://www.youtube.com/watch?v=PkLYRWnKs80 ... E6-12. Mostly install ¼"-20 x 20mm threaded-insert to bushing NOTE: Remove before continuing (re-install during assembly) ⬜ 🏁 Setup E6 complete • Un-clamp small-parts block and rotate it 90° widdershins (counterclockwise) ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 🔎 Setup E7 (of 10) ➝ Carcass-s3 (1 part, 1 cut) ⬜ ⚓ ANCHOR STOCK 4[B] (OF 4) E7-0. Setup 1¼" BUBINGA [PORT-SIDE] • Recommendation: face clamping with Shaper Workstation • Cam clamp through ⌀¼" hole Tool overview (1 required): ☐ ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] Tool change overview: 1. ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] ⬜ ⌘ PLACE SVG 1 (OF 1) • File: Carcass-s3 -- 1 part, 1 cut • Anchor: Custom • Placement: Grid Origin Tools required (1): • ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] Tool changes (1): 1. ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] ⬜ 𝚫 TOOL CHANGE 1 (OF 1) E7-1. Load router bit: ⌀¼" x 1½" CH single O-flute up-cut spiral [T1-8] E7-1.a. Lock spindle E7-1.b. Z-touch Feeds & Speeds (for ⌀¼" up-cut helix in BUBINGA): ➔ Spindle = 5 ➔ Plunge = 2.5 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 1 (OF 1) E7-2. Focus: ⌀¼" through-hole E7-2.a. Set depth: 1.291" (516.4% bit-⌀; encoded depth) E7-2.b. Helix ⌀¼" through-hole ⬜ 🏁 Setup E7 complete • Set aside small-parts block for next step • Shaper Workstation (re-)configuration needed for next setup ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 🔎 Setup E8 (of 10) ➝ Carcass-s4 (3 parts, 3 cuts) ⬜ ⚓ ANCHOR STOCK 4[B] (OF 4) E8-0. Setup 1¼" BUBINGA [FRONT-SIDE] • Recommendation: surface clamping with 3M #2060 "Rough Surface" (green) tape and super-glue Tool overview (1 required): ☐ ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] Tool change overview: 1. ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] ⬜ ⌘ PLACE SVG 1 (OF 1) • File: Carcass-s4 -- 3 parts, 3 cuts • Anchor: Custom • Placement: Grid Origin Tools required (1): • ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] Tool changes (1): 1. ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] ⬜ 𝚫 TOOL CHANGE 1 (OF 1) E8-1. Load router bit: ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] E8-1.a. Lock spindle E8-1.b. Z-touch Feeds & Speeds (for ⌀¼" down-cut in BUBINGA): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 1 (OF 3) E8-2. Focus: 0.681" depth outside shape (top-left rectangle) With AutoPass … ⬜ E8-2(A).a. Set plunge speed: 1.25 ipm E8-2(A).b. Set global offset: 0" E8-2(A).c. Set depth: 0.681" (272.4% bit-⌀; encoded depth) E8-2(A).d. Set # passes: 9 (or 0.105" pass depth) E8-2(A).e. Set roughing offset: 0" (or off) E8-2(A).f. Start/Complete outside shape AutoPass E8-2(A).g. Change encoded depth to 0.935" (374% bit-⌀) E8-2(A).h. Resume/Complete outside shape AutoPass NOTE: Piece to be snapped out and filed-down E8-2(A).i. Convert to guide Without AutoPass … ⬜ E8-2(B).a. Set offset: 0" E8-2(B).b. Set depth: ⅛" (50% bit-⌀) E8-2(B).c. Initial outside shape cut E8-2(B).d. Set depth: ¼" (100% bit-⌀) E8-2(B).e. Second outside shape cut E8-2(B).f. Set depth: ⅜" (150% bit-⌀) E8-2(B).g. Third outside shape cut E8-2(B).h. Set depth: ½" (200% bit-⌀) E8-2(B).i. Fourth outside shape cut E8-2(B).j. Set depth: ⅝" (250% bit-⌀) E8-2(B).k. Fifth outside shape cut E8-2(B).l. Set depth: 0.681" (272.4% bit-⌀, encoded depth) E8-2(B).m. Sixth outside shape cut E8-2(B).n. Change encoded depth to 0.935" (374% bit-⌀) E8-2(B).o. Set depth: 0.725" (290% bit-⌀) E8-2(B).p. Seventh outside shape cut E8-2(B).q. Set depth: 0.769" (307.6% bit-⌀) E8-2(B).r. Eighth outside shape cut E8-2(B).s. Set depth: 0.813" (325.2% bit-⌀) E8-2(B).t. Ninth outside shape cut E8-2(B).u. Set depth: 0.857" (342.8% bit-⌀) E8-2(B).v. Tenth outside shape cut E8-2(B).w. Set depth: 0.891" (356.4% bit-⌀) E8-2(B).x. Eleventh outside shape cut E8-2(B).y. Set depth: 0.935" (374% bit-⌀) E8-2(B).z. Final outside shape cut E8-2(B).aa. Convert to guide ⬜ ⮑ FOCUS 2 (OF 3) E8-3. Focus: 1.3" depth outside shape (top-right rounded rectangle) With AutoPass … ⬜ E8-3(A).a. Set plunge speed: 2.5 ipm E8-3(A).b. Set global offset: 0.01" E8-3(A).c. Set depth: 1.3" (520% bit-⌀; encoded depth; 1¼" material thickness plus 20% ¼" bit-⌀) E8-3(A).d. Set # passes: 11 (or 0.118" pass depth) E8-3(A).e. Set roughing offset: 0" (or off) E8-3(A).f. Start/Complete outside shape AutoPass E8-3(A).g. Set global offset: 0.005" E8-3(A).h. Set roughing offset: 0.005" E8-3(A).i. Resume/Complete outside shape AutoPass E8-3(A).j. Set global offset: 0" E8-3(A).k. Set roughing offset: 0.1" E8-3(A).l. Resume/Complete outside shape AutoPass E8-3(A).m. Convert to guide Without AutoPass … ⬜ E8-3(B).a. Set offset: 0.01" E8-3(B).b. Set depth: ⅛" (50% bit-⌀) E8-3(B).c. Initial outside shape cut E8-3(B).d. Set depth: ¼" (100% bit-⌀) E8-3(B).e. Second outside shape cut E8-3(B).f. Set depth: ⅜" (150% bit-⌀) E8-3(B).g. Third outside shape cut E8-3(B).h. Set depth: ½" (200% bit-⌀) E8-3(B).i. Fourth outside shape cut E8-3(B).j. Set depth: ⅝" (250% bit-⌀) E8-3(B).k. Fifth outside shape cut E8-3(B).l. Set depth: ¾" (300% bit-⌀) E8-3(B).m. Sixth outside shape cut E8-3(B).n. Set depth: ⅞" (350% bit-⌀) E8-3(B).o. Seventh outside shape cut E8-3(B).p. Set depth: 1" (400% bit-⌀) E8-3(B).q. Eighth outside shape cut E8-3(B).r. Set depth: 1⅛" (450% bit-⌀) E8-3(B).s. Ninth outside shape cut E8-3(B).t. Set offset: 0.005" E8-3(B).u. Set depth: 1.2" (480% bit-⌀; 1¼" material thickness minus 20% ¼" bit-⌀) E8-3(B).v. Tenth outside shape cut E8-3(B).w. Set offset: 0" E8-3(B).x. Set depth: 1.3" (520% bit-⌀; 1¼" material thickness plus 20% ¼" bit-⌀) E8-3(B).y. Final outside shape cut E8-3(B).z. Convert to guide ⬜ ⮑ FOCUS 3 (OF 3) E8-4. Focus: 1.3" depth outside shape (bottom-left circle) With AutoPass … ⬜ E8-4(A).a. Set plunge speed: 2.5 ipm E8-4(A).b. Set global offset: 0.01" E8-4(A).c. Set depth: 1.3" (520% bit-⌀; encoded depth; 1¼" material thickness plus 20% ¼" bit-⌀) E8-4(A).d. Set # passes: 11 (or 0.118" pass depth) E8-4(A).e. Set roughing offset: 0" (or off) E8-4(A).f. Start/Complete outside shape AutoPass E8-4(A).g. Set global offset: 0.005" E8-4(A).h. Set roughing offset: 0.005" E8-4(A).i. Resume/Complete outside shape AutoPass E8-4(A).j. Set global offset: 0" E8-4(A).k. Set roughing offset: 0.1" E8-4(A).l. Resume/Complete outside shape AutoPass Without AutoPass … ⬜ E8-4(B).a. Set offset: 0.01" E8-4(B).b. Set depth: ⅛" (50% bit-⌀) E8-4(B).c. Initial outside shape cut E8-4(B).d. Set depth: ¼" (100% bit-⌀) E8-4(B).e. Second outside shape cut E8-4(B).f. Set depth: ⅜" (150% bit-⌀) E8-4(B).g. Third outside shape cut E8-4(B).h. Set depth: ½" (200% bit-⌀) E8-4(B).i. Fourth outside shape cut E8-4(B).j. Set depth: ⅝" (250% bit-⌀) E8-4(B).k. Fifth outside shape cut E8-4(B).l. Set depth: ¾" (300% bit-⌀) E8-4(B).m. Sixth outside shape cut E8-4(B).n. Set depth: ⅞" (350% bit-⌀) E8-4(B).o. Seventh outside shape cut E8-4(B).p. Set depth: 1" (400% bit-⌀) E8-4(B).q. Eighth outside shape cut E8-4(B).r. Set depth: 1⅛" (450% bit-⌀) E8-4(B).s. Ninth outside shape cut E8-4(B).t. Set offset: 0.005" E8-4(B).u. Set depth: 1.2" (480% bit-⌀; 1¼" material thickness minus 20% ¼" bit-⌀) E8-4(B).v. Tenth outside shape cut E8-4(B).w. Set offset: 0" E8-4(B).x. Set depth: 1.3" (520% bit-⌀; 1¼" material thickness plus 20% ¼" bit-⌀) E8-4(B).y. Final outside shape cut ⬜ 🏁 Setup E8 complete • Remove waste • Add shapes (bushing, bearing, and adjuster block) to kit (bagged separately; in 2" x 3" and 3" x 5" plastic bags) ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 🔎 Setup E9 (of 10) ➝ Carcass-s5 (1 part, 20 cuts) ⬜ ⚓ ANCHOR STOCK 4 (OF 4) E9-0. Setup 1¼" BUBINGA [FLIP-SIDE] • Recommendation: surface clamping with 3M #2090 "Original" (blue) tape and super-glue Tool overview (6 required): ☐ ⌀¼" x 31/64" CH 3-flute 60° V-groove [T1-6] (or Shaper Tools ⌀¼" 2-flute 60° V-groove) ☐ ⌀⅛" x ½" CH 2-flute up-cut spiral [Shaper Tools] ☐ ⌀¼" x ¾" CH 2-flute up-cut spiral [Shaper Tools] ☐ ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] ☐ ⌀¼" x 1½" CH single O-flute up-cut spiral [T1-8] ☐ ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] Tool change overview: 1. ⌀¼" x 31/64" CH 3-flute 60° V-groove [T1-6] (or Shaper Tools ⌀¼" 2-flute 60° V-groove) 2. ⌀⅛" x ½" CH 2-flute up-cut spiral [Shaper Tools] 3. ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] 4. ⌀¼" x ¾" CH 2-flute up-cut spiral [Shaper Tools] 5. ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] 6. ⌀¼" x 1½" CH single O-flute up-cut spiral [T1-8] 7. ⌀¼" x 31/64" CH 3-flute 60° V-groove [T1-6] (or Shaper Tools ⌀¼" 2-flute 60° V-groove) 8. ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] ⬜ ⌘ PLACE SVG 1 (OF 1) • File: Carcass-s5 -- 1 part, 45 cuts • Anchor: Custom • Placement: Grid Origin Tools required (6): • ⌀¼" x 31/64" CH 3-flute 60° V-groove [T1-6] (or Shaper Tools ⌀¼" 2-flute 60° V-groove) • ⌀⅛" x ½" CH 2-flute up-cut spiral [Shaper Tools] • ⌀¼" x ¾" CH 2-flute up-cut spiral [Shaper Tools] • ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] • ⌀¼" x 1½" CH single O-flute up-cut spiral [T1-8] • ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] Tool changes (8): 1. ⌀¼" x 31/64" CH 3-flute 60° V-groove [T1-6] (or Shaper Tools ⌀¼" 2-flute 60° V-groove) 2. ⌀⅛" x ½" CH 2-flute up-cut spiral [Shaper Tools] 3. ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] 4. ⌀¼" x ¾" CH 2-flute up-cut spiral [Shaper Tools] 5. ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] 6. ⌀¼" x 1½" CH single O-flute up-cut spiral [T1-8] 7. ⌀¼" x 31/64" CH 3-flute 60° V-groove [T1-6] (or Shaper Tools ⌀¼" 2-flute 60° V-groove) 8. ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] ⬜ 𝚫 TOOL CHANGE 1 (OF 8) E9-1. Load router bit: ⌀¼" x 31/64" CH 3-flute 60° V-groove [T1-6] (or Shaper Tools ⌀¼" 2-flute 60° V-groove) E9-1.a. Lock spindle E9-1.b. Z-touch Feeds & Speeds (for ⌀¼" V-groove in BUBINGA between 0.096" and ⅛" depth): ➔ Spindle = 5 ➔ Plunge = 10 ipm ➔ Auto = 10 ipm (default) ⬜ ⮑ FOCUS 1 (OF 17) E9-2. Focus: 0.096" depth on-line engraving (half rounded rectangle) over "Swivel Nut" guide text E9-2.a. Set offset: 0" (pedantic) E9-2.b. Set depth: 0.096" (encoded depth) E9-2.c. Engrave line E9-2.d. Convert to guide ⬜ ⮑ FOCUS 2 (OF 17) E9-3. Focus: ⅛" depth on-line engraving (circle) over Allen catch (by handle) E9-3.a. Set offset: 0" (pedantic) E9-3.b. Set depth: 0.1" E9-3.c. Engrave line E9-3.d. Set depth: ⅛" (encoded depth) E9-3.e. Engrave line E9-3.f. Convert to guide ⬜ 𝚫 TOOL CHANGE 2 (OF 8) E9-4. Load router bit: ⌀⅛" x ½" CH 2-flute up-cut spiral [Shaper Tools] E9-4.a. Lock spindle E9-4.b. Z-touch Feeds & Speeds (for ⌀⅛" up-cut in BUBINGA): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 3 (OF 17) E9-5. Focus: ⌀0.246" (5/16" depth) hole for magnet (Allen catch; by handle) E9-5.a. Set offset: 0.01" E9-5.b. Set depth: 5/16" (196.8% bit-⌀; encoded depth) E9-5.c. Initial helix of ⌀0.246" magnet hole E9-5.d. Set offset: 0.005" E9-5.e. Second helix of of ⌀0.246" magnet hole E9-5.f. Set offset: 0" E9-5.g. Final helix of of ⌀0.246" magnet hole E9-5.h. Convert to guide ⬜ ⮑ FOCUS 4 (OF 17) E9-6. Focus: 3/16" depth inside shape for Allen catch (rounded rectangle by handle) With AutoPass … ⬜ E9-6(A).a. Set plunge speed: 2.5 ipm E9-6(A).b. Set global offset: 0.01" E9-6(A).c. Set depth: 3/16" (150% bit-⌀; encoded depth) E9-6(A).d. Set # passes: 3 (or 1/16" pass depth) E9-6(A).e. Set roughing offset: 0" (or off) E9-6(A).f. Start/Complete inside shape AutoPass E9-6(A).g. Set global offset: 0.005" E9-6(A).h. Set roughing offset: 0.005" E9-6(A).i. Resume/Complete inside shape AutoPass E9-6(A).j. Set global offset: 0" E9-6(A).k. Set roughing offset: 0.1" E9-6(A).l. Resume/Complete inside shape AutoPass E9-6(A).m. Convert to guide Without AutoPass … ⬜ E9-6(B).a. Set offset: 0.01" E9-6(B).b. Set depth: 0.1" (80% bit-⌀) E9-6(B).c. Initial inside shape cut E9-6(B).d. Set offset: 0.005" E9-6(B).e. Set depth: 0.15" (120% bit-⌀) E9-6(B).f. Second inside shape cut E9-6(B).g. Set offset: 0" E9-6(B).h. Set depth: 3/16" (150% bit-⌀; encoded depth) E9-6(B).i. Final inside shape cut E9-6(B).j. Convert to guide ⬜ 𝚫 TOOL CHANGE 3 (OF 8) E9-7. Load router bit: ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] E9-7.a. Lock spindle E9-7.b. Z-touch Feeds & Speeds (for ⌀¼" down-cut in BUBINGA): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 5 (OF 17) E9-8. Focus: two ⌀½" (0.145" depth) counterbores for two accessory ("Acc.") ¼"-20 threaded inserts E9-8.a. Set offset: 0.01" E9-8.b. Set depth: 0.145" (58% bit-⌀; encoded depth) E9-8.c. Initial helix of two ⌀½" counterbores E9-8.d. Set offset: 0.005" E9-8.e. Second helix of two ⌀½" counterbores E9-8.f. Set offset: 0" E9-8.g. Final helix of two ⌀½" counterbores E9-8.h. Convert to guide ⬜ ⮑ FOCUS 6 (OF 17) E9-9. Focus: two ⌀0.395" (13/16" [0.813"] depth) holes for two accessory ("Acc.") ¼"-20 threaded inserts E9-9.a. Set offset: 0.01" E9-9.b. Set depth: 13/16" (325% bit-⌀; encoded depth) E9-9.c. Initial helix of two ⌀0.395" (13/16" depth) holes E9-9.d. Set offset: 0.005" E9-9.e. Second helix of two ⌀0.395" (13/16" depth) holes E9-9.f. Set offset: 0" E9-9.g. Final helix of two ⌀0.395" (13/16" depth) holes E9-9.h. Convert to guide ⬜ ⮑ FOCUS 7 (OF 17) E9-10. Focus: 0.333" depth "Swivel Nut" pocket E9-10.a. Set depth: ¼" (100% bit-⌀) E9-10.b. Initial pocket cut for swivel nut pocket E9-10.c. Set depth: 0.333" (133.3% bit-⌀; encoded depth) E9-10.d. Final pocket cut for swivel nut pocket E9-10.e. Convert pocket cut to inside cut E9-10.f. Set offset: 0.005" E9-10.g. Initial inside cut for swivel nut pocket E9-10.h. Set offset: 0" E9-10.i. Final inside cut for swivel nut pocket E9-10.j. Convert to guide ⬜ ⮑ FOCUS 8 (OF 17) E9-11. Focus: ⌀0.38" (0.478" depth) hole for swivel nut E9-11.a. Set offset: 0.01" E9-11.b. Set depth: 0.478" (191.2% bit-⌀; encoded depth) E9-11.c. Initial helix of ⌀0.38" hole E9-11.d. Set offset: 0.005" E9-11.e. Second helix of ⌀0.38" hole E9-11.f. Set offset: 0" E9-11.g. Final helix of ⌀0.38" hole ⬜ ⮑ FOCUS 9 (OF 17) E9-12. Focus: +0.65" depth inside shape (rounded rectangle) for ruler catch With AutoPass … ⬜ E9-12(A).a. Set plunge speed: 2.5 ipm E9-12(A).b. Set global offset: 0.01" E9-12(A).c. Set depth: 0.65" (260% bit-⌀; encoded depth) E9-12(A).d. Set # passes: 5 (or 0.13" pass depth) E9-12(A).e. Set roughing offset: 0" (or off) E9-12(A).f. Start/Complete inside shape AutoPass E9-12(A).g. Set global offset: 0.005" E9-12(A).h. Set roughing offset: 0.005" E9-12(A).i. Resume/Complete inside shape AutoPass E9-12(A).j. Set global offset: 0" E9-12(A).k. Set roughing offset: 0.1" E9-12(A).l. Resume/Complete inside shape AutoPass NOTE: For added confidence, grab ruler catch for test fitting E9-12(A).m. Convert to guide Without AutoPass … ⬜ E9-12(B).a. Set offset: 0.01" E9-12(B).b. Set depth: ⅛" (50% bit-⌀) E9-12(B).c. Initial inside shape cut E9-12(B).d. Set depth: ¼" (100% bit-⌀) E9-12(B).e. Second inside shape cut E9-12(B).f. Set depth: ⅜" (150% bit-⌀) E9-12(B).g. Third inside shape cut E9-12(B).h. Set depth: ½" (200% bit-⌀) E9-12(B).i. Fourth inside shape cut E9-12(B).j. Set offset: 0.005" E9-12(B).k. Set depth: ⅝" (250% bit-⌀) E9-12(B).l. Fifth inside shape cut E9-12(B).m. Set offset: 0" E9-12(B).n. Set depth: 0.65" (260% bit-⌀; encoded depth) E9-12(B).o. Final inside shape cut NOTE: For added confidence, grab ruler catch for test fitting E9-12(B).p. Convert to guide ⬜ 𝚫 TOOL CHANGE 4 (OF 8) E9-13. Load router bit: ⌀¼" x ¾" CH 2-flute up-cut spiral [Shaper Tools] E9-13.a. Lock spindle E9-13.b. Z-touch Feeds & Speeds (for ⌀¼" up-cut in BUBINGA): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 10 (OF 17) E9-14. Focus: ⌀0.38" (0.478" depth) hole for swivel nut NOTE: Previously helixed with down-cut in E9-11 E9-14.a. Set offset: 0" E9-14.b. Set depth: 0.478" (191.2% bit-⌀; encoded depth) E9-14.g. [Re-]Helix ⌀0.38" hole E9-14.h. Convert to guide ⬜ ⮑ FOCUS 11 (OF 17) E9-15. Focus: two ⌀¼" (1" depth) bolt clearances for two accessory ("Acc.") holes E9-15.a. Set offset: 0" E9-15.b. Set depth 1" (400% bit-⌀; encoded depth) E9-15.c. Helix two ⌀¼" (1" depth) holes E9-15.d. Convert to guide ⬜ ⮑ FOCUS 12 (OF 17) E9-16. Focus: ⌀¼"(+0.7125" depth) glue escapement for ruler catch pocket E9-16.a. Set offset: 0" E9-16.b. Set depth 0.7125" (285% bit-⌀; encoded depth) E9-16.c. Helix ⌀¼" (+0.7125" depth) hole E9-16.d. Convert to guide ⬜ 𝚫 TOOL CHANGE 5 (OF 8) E9-17. Load router bit: ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] E9-17.a. Lock spindle E9-17.b. Z-touch Feeds & Speeds (for ⌀¼" down-cut in BUBINGA): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 13 (OF 17) E9-18. Focus: two ⌀½" holes (1.125" depth) for brass rod arms E9-18.a. Set offset: 0.01" E9-18.b. Set depth: 1.125" (450% bit-⌀; encoded depth) E9-18.c. Initial helix of two ⌀½" holes E9-18.d. Set offset: 0.005" E9-18.e. Second helix of two ⌀½" holes E9-18.f. Set offset: 0" E9-18.g. Final helix of two ⌀½" holes E9-18.h. Convert to guide ⬜ ⮑ FOCUS 14 (OF 17) E9-19. Focus: ⌀1.165" through-hole (1.3" depth) for depth adjuster bearing With AutoPass … ⬜ E9-19(A).a. Set plunge speed: 2.5 ipm E9-19(A).b. Set global offset: 0.35" E9-19(A).c. Set depth: 1.3" (520% bit-⌀; encoded depth) E9-19(A).d. Set # passes: 11 (or 0.1189" pass depth) E9-19(A).e. Set roughing offset: 0" (or off) E9-19(A).f. Start/Complete ⌀1.165" through-hole AutoPass E9-19(A).g. Set global offset: 0.125" E9-19(A).h. Restart/Complete ⌀1.165" through-hole AutoPass E9-19(A).i. Set global offset: 0.01" E9-19(A).j. Restart/Complete ⌀1.165" through-hole AutoPass E9-19(A).k. Set global offset: 0.005" E9-19(A).l. Set roughing offset: 0.005" E9-19(A).m. Resume/Complete ⌀1.165" through-hole AutoPass E9-19(A).n. Set global offset: 0" E9-19(A).o. Set roughing offset: 0.1" E9-19(A).p. Resume/Complete ⌀1.165" through-hole AutoPass NOTE: Grab depth adjuster bearing for test fit; turn off AutoPass, subtract 0.001" from offset and re-cut until desired fit E9-19(A).q. Convert to guide Without AutoPass … ⬜ E9-19(B).a. Set offset: 0.35" E9-19(B).b. Set depth: ¼" (100% bit-⌀) E9-19(B).c. Initial cut of ⌀1.165" through-hole E9-19(B).d. Set depth: ½" (200% bit-⌀) E9-19(B).e. Second cut of ⌀1.165" through-hole E9-19(B).f. Set depth: ¾" (300% bit-⌀) E9-19(B).g. Third cut of ⌀1.165" through-hole E9-19(B).h. Set depth: 1" (400% bit-⌀) E9-19(B).i. Fourth cut of ⌀1.165" through-hole E9-19(B).j. Set depth: 1¼" (500% bit-⌀) E9-19(B).k. Fifth cut of ⌀1.165" through-hole E9-19(B).l. Set depth: 1.3" (520% bit-⌀; encoded depth) E9-19(B).m. Sixth cut of ⌀1.165" through-hole E9-19(B).n. Set offset: 0.125" E9-19(B).o. Set depth: ¼" (100% bit-⌀) E9-19(B).p. Seventh cut of ⌀1.165" through-hole E9-19(B).q. Set depth: ½" (200% bit-⌀) E9-19(B).r. Eighth cut of ⌀1.165" through-hole E9-19(B).s. Set depth: ¾" (300% bit-⌀) E9-19(B).t. Ninth cut of ⌀1.165" through-hole E9-19(B).u. Set depth: 1" (400% bit-⌀) E9-19(B).v. Tenth cut of ⌀1.165" through-hole E9-19(B).w. Set depth: 1¼" (500% bit-⌀) E9-19(B).x. Eleventh cut of ⌀1.165" through-hole E9-19(B).y. Set depth: 1.3" (520% bit-⌀; encoded depth) E9-19(B).z. Twelfth cut of ⌀1.165" through-hole E9-19(B).aa. Set offset: 0.01" E9-19(B).ab. Set depth: ¼" (100% bit-⌀) E9-19(B).ac. Thirteenth cut of ⌀1.165" through-hole E9-19(B).ad. Set depth: ½" (200% bit-⌀) E9-19(B).ae. Fourteenth cut of ⌀1.165" through-hole E9-19(B).af. Set depth: ¾" (300% bit-⌀) E9-19(B).ag. Fifteenth cut of ⌀1.165" through-hole E9-19(B).ah. Set depth: 1" (400% bit-⌀) E9-19(B).ai. Sixteenth cut of ⌀1.165" through-hole E9-19(B).aj. Set depth: 1¼" (500% bit-⌀) E9-19(B).ak. Seventeenth cut of ⌀1.165" through-hole E9-19(B).al. Set depth: 1.3" (520% bit-⌀; encoded depth) E9-19(B).am. Eighteenth cut of ⌀1.165" through-hole E9-19(B).an. Set offset: 0.005" E9-19(B).ao. Nineteenth cut of ⌀1.165" through-hole E9-19(B).ap. Set offset: 0" E9-19(B).aq. Twentieth cut of ⌀1.165" through-hole NOTE: Grab depth adjuster bearing for test fit; subtract 0.001" from offset and re-cut until desired fit E9-19(B).ar. Convert to guide ⬜ 𝚫 TOOL CHANGE 6 (OF 8) E9-20. Load router bit: ⌀¼" x 1½" CH single O-flute up-cut spiral [T1-8] E9-20.a. Lock spindle E9-20.b. Z-touch Feeds & Speeds (for ⌀¼" up-cut helix in BUBINGA): ➔ Spindle = 5 ➔ Plunge = 2.5 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 15 (OF 17) E9-21. Focus: ⌀0.275" through-hole (1.3" depth) for Allen catch E9-21.a. Set offset: 0.01" E9-21.b. Set depth: 1.3" (520% bit-⌀; encoded depth) E9-21.c. Initial helix of ⌀0.275" through-hole E9-21.d. Set offset: 0.005" E9-21.e. Second helix of ⌀0.275" through-hole E9-21.f. Set offset: 0" E9-21.g. Final helix of ⌀0.275" through-hole E9-21.h. Convert to guide ⬜ 𝚫 TOOL CHANGE 7 (OF 8) E9-22. Load router bit: ⌀¼" x 31/64" CH 3-flute 60° V-groove [T1-6] (or Shaper Tools ⌀¼" 2-flute 60° V-groove) E9-22.a. Lock spindle E9-22.b. Z-touch Feeds & Speeds (for ⌀¼" 60° V-groove in BUBINGA at 0.406" depth): ➔ Spindle = 5 ➔ Plunge = 2.5 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 16 (OF 17) E9-23. Focus: ⌀0.02" spot engraving (0.406" depth) over Allen catch E9-23.a. Set offset: 0" E9-23.b. Set depth: 0.35" E9-23.c. Initial helix of 0.406" depth spot E9-23.d. Set depth: 0.406" (encoded depth) E9-23.e. Final helix of 0.406" depth spot E9-23.f. Convert to guide ⬜ 𝚫 TOOL CHANGE 8 (OF 8) E9-24. Load router bit: ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] E9-24.a. Lock spindle E9-24.b. Z-touch Feeds & Speeds (for ⌀¼" down-cut in BUBINGA): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 17 (OF 17) E9-25. Focus: ¼" deep handle pocket E9-25.a. Set depth: ⅛" (50% bit-⌀) E9-25.b. Initial pocket cut of handle pocket E9-25.c. Set depth: ¼" (100% bit-⌀; encoded depth) E9-25.d. Final pocket cut of handle pocket E9-25.e. Convert pocket cut to inside cut E9-25.f. Set offset: 0.01" E9-25.g. Initial inside cut of handle pocket E9-25.h. Set offset: 0.005" E9-25.i. Second inside cut of handle pocket E9-25.j. Set offset: 0" E9-25.k. Final inside cut of handle pocket ⬜ 🏁 Setup E9 complete • Set carcass aside (if storing for break, store indoors, cloth-wrapped) • Shaper Workstation (re-)configuration needed for next setup ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 🔎 Setup E10 (of 10) ➝ Carcass-s6 (1 part, 2 cuts) ⬜ ⚓ ANCHOR STOCK 4 (OF 4) E10-0. Setup 1¼" BUBINGA [TOP-SIDE] • Recommendation: face clamping with Shaper Workstation • Drop Workstation mounting face to lowest position • Extend lower alignment pins • Place ¾" x 1" MDF spacer atop alignment pins (tall-wise) • Place ¾" x 1" MDF spacer atop spacer (short-wise) • Clamp top spacer with one Workstation clamp • Attach support arms to Workstation • Clamp piece to Workstation using remaining Workstation clamp • Attach support bar to Workstation Tool overview (2 required): ☐ ⌀⅛" x ¾" CH compression spiral [T1-24] (or Shaper Tools ⌀⅛" x ½" CH 2-flute up-cut spiral) ☐ ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] Tool change overview: 1. ⌀⅛" x ¾" CH compression spiral [T1-24] (or Shaper Tools ⌀⅛" x ½" CH 2-flute up-cut spiral) 2. ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] ⬜ ⌘ PLACE SVG 1 (OF 1) • File: Carcass-s6 -- 1 part, 2 cuts • Anchor: Custom • Placement: Grid Origin Tools required (2): • ⌀⅛" x ¾" CH compression spiral [T1-24] (or Shaper Tools ⌀⅛" x ½" CH 2-flute up-cut spiral) • ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] Tool changes (2): 1. ⌀⅛" x ¾" CH compression spiral [T1-24] (or Shaper Tools ⌀⅛" x ½" CH 2-flute up-cut spiral) 2. ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] ⬜ 𝚫 TOOL CHANGE 1 (OF 2) E10-1. Load router bit: ⌀⅛" x ¾" CH compression spiral [T1-24] (or Shaper Tools ⌀⅛" x ½" CH 2-flute up-cut spiral) E10-1.a. Lock spindle E10-1.b. Z-touch Feeds & Speeds (for ⌀⅛" compression or up-cut in BUBINGA): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 1 (OF 2) E10-2. Focus: ½" depth inside shape/mortise (rounded rectangle) With AutoPass … ⬜ E10-2(A).a. Set plunge speed: 2.5 ipm E10-2(A).b. Set global offset: 0.225" E10-2(A).c. Set depth: 0.5" (400% bit-⌀; encoded depth) E10-2(A).d. Set # passes: 5 (or 0.1" pass depth) E10-2(A).e. Set roughing offset: 0" (or off) E10-2(A).f. Start/Complete inside shape AutoPass E10-2(A).g. Set global offset: ⅛" E10-2(A).h. Restart/Complete inside shape AutoPass E10-2(A).i. Set global offset: 0.01" E10-2(A).j. Restart/Complete inside shape AutoPass E10-2(A).k. Set global offset: 0.005" E10-2(A).l. Set roughing offset: 0.005" E10-2(A).m. Resume/Complete inside shape AutoPass E10-2(A).n. Set global offset: 0" E10-2(A).o. Set roughing offset: 0.1" E10-2(A).p. Resume/Complete inside shape AutoPass E10-2(A).q. Convert to guide Without AutoPass … ⬜ E10-2(B).a. Set offset: 0.225" E10-2(B).b. Set depth: 0.1" (80% bit-⌀) E10-2(B).c. Initial inside shape cut E10-2(B).d. Set depth: 0.2" (160% bit-⌀) E10-2(B).e. Second inside shape cut E10-2(B).f. Set depth: 0.3" (240% bit-⌀) E10-2(B).g. Third inside shape cut E10-2(B).h. Set depth: 0.4" (320% bit-⌀) E10-2(B).i. Fourth inside shape cut E10-2(B).j. Set depth: ½" (400% bit-⌀; encoded depth) E10-2(B).k. Fifth inside shape cut E10-2(B).l. Set offset: ⅛" E10-2(B).m. Set depth: 0.1" (80% bit-⌀) E10-2(B).n. Sixth inside shape cut E10-2(B).o. Set depth: 0.2" (160% bit-⌀) E10-2(B).p. Seventh inside shape cut E10-2(B).q. Set depth: 0.3" (240% bit-⌀) E10-2(B).r. Eighth inside shape cut E10-2(B).s. Set depth: 0.4" (320% bit-⌀) E10-2(B).t. Ninth inside shape cut E10-2(B).u. Set depth: ½" (400% bit-⌀; encoded depth) E10-2(B).v. Tenth inside shape cut E10-2(B).w. Set offset: 0.01" E10-2(B).x. Set depth: 0.1" (80% bit-⌀) E10-2(B).y. Eleventh inside shape cut E10-2(B).z. Set depth: 0.2" (160% bit-⌀) E10-2(B).aa. Twelfth inside shape cut E10-2(B).ab. Set depth: 0.3" (240% bit-⌀) E10-2(B).ac. Thirteenth inside shape cut E10-2(B).ad. Set depth: 0.4" (320% bit-⌀) E10-2(B).ae. Fourteenth inside shape cut E10-2(B).af. Set offset: 0.005" E10-2(B).ag. Set depth: 0.45" (360% bit-⌀) E10-2(B).ah. Fifteenth inside shape cut E10-2(B).ai. Set offset: 0" E10-2(B).aj. Set depth: ½" (400% bit-⌀; encoded depth) E10-2(B).ak. Final inside shape cut E10-2(B).al. Convert to guide ⬜ 𝚫 TOOL CHANGE 2 (OF 2) E10-3. Load router bit: ⌀¼" x 1½" CH single O-flute down-cut spiral [T1-5] E10-3.a. Lock spindle E10-3.b. Z-touch Feeds & Speeds (for ⌀¼" or down-cut in BUBINGA): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 2 (OF 2) E10-4. Focus: 1.65" depth inside shape (rounded rectangle) With AutoPass … ⬜ E10-4(A).a. Set plunge speed: 2.5 ipm E10-4(A).b. Set global offset: 0" E10-4(A).c. Set depth: 1.65" (660% bit-⌀; encoded depth) E10-4(A).d. Set # passes: 22 (or 0.075" pass depth) E10-4(A).e. Start/Complete inside shape AutoPass Without AutoPass … ⬜ E10-4(B).a. Set offset: 0" E10-4(B).b. Set depth: 1.5" (600% bit-⌀) E10-4(B).c. Initial inside shape cut E10-4(B).d. Set depth: 1.65" (660% bit-⌀; encoded depth) E10-4(B).c. Final inside shape cut ⬜ 🏁 Setup E10 complete • Set carcass aside (store indoors, cloth-wrapped) ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ ▓▓▓ MATERIAL F (6/6): ¾" PLYWOOD (1 SETUP, 1 PART, 4 CUTS) ▓▓▓ Files: • Jigs-src -- Plan: Jig for assembling custom M4 shoulder thumb screw • Jigs-s1 -- Setup 1: Bore reliefs to help center the screw/washers during glue-up Material overview (PLYWOOD, 1 setup, 1 part, 4 cuts): • Setup F1 ➝ Jigs-s1 (1 part, 4 cuts) ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 🔎 Setup F1 (of 1) ➝ Jigs-s1 (1 part, 4 cuts) ⬜ ⚓ ANCHOR STOCK 1 (OF 1) F1-0. Setup ¾" PLYWOOD • Recommendation: surface clamping with tape and super-glue • Use any existing piece of scrap wood available Tool overview (2 required): ☐ ⌀1/16" x ½" CH 2-flute up-cut spiral [T1-14] ☐ ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] Tool change overview: 1. ⌀1/16" x ½" CH 2-flute up-cut spiral [T1-14] 2. ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] ⬜ ⌘ PLACE SVG 1 (OF 1) • File: Jigs-s1 -- 1 part, 4 cuts • Anchor: Center • Placement: Grid Tools required (2): • ⌀1/16" x ½" CH 2-flute up-cut spiral [T1-14] • ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] Tool changes (2): 1. ⌀1/16" x ½" CH 2-flute up-cut spiral [T1-14] 2. ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] ⬜ 𝚫 TOOL CHANGE 1 (OF 2) F1-1. Load router bit: ⌀1/16" x ½" CH 2-flute up-cut spiral [T1-14] F1-1.a. Lock spindle F1-1.b. Z-touch Feeds & Speeds (for ⌀1/16" up-cut helix in PLYWOOD): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 1 (OF 4) F1-2. Focus: ⌀0.147" center hole (½" depth) F1-2.a. Set offset: 0.02" F1-2.b. Set depth: ½" (800% bit-⌀; encoded depth) F1-2.c. Initial helix of ⌀0.147" center hole F1-2.d. Set offset: 0.01" F1-2.e. Second helix of ⌀0.147" center hole F1-2.f. Set offset: 0.005" F1-2.g. Third helix of ⌀0.147" center hole F1-2.h. Set offset: 0" F1-2.i. Final helix of ⌀0.147" center hole F1-2.j. Convert to guide ⬜ ⮑ FOCUS 2 (OF 4) F1-3. Focus: ⌀0.155" center hole (½" depth) F1-3.a. Set offset: 0.04" F1-3.b. Set depth: ½" (800% bit-⌀; encoded depth) F1-3.c. Initial helix of ⌀0.155" center hole F1-3.d. Set offset: 0.02" F1-3.e. Second helix of ⌀0.155" center hole F1-3.f. Set offset: 0.01" F1-3.g. Third helix of ⌀0.155" center hole F1-3.h. Set offset: 0.005" F1-3.i. Fourth helix of ⌀0.155" center hole F1-3.j. Set offset: 0" F1-3.k. Final helix of ⌀0.155" center hole F1-3.l. Conver to guide ⬜ 𝚫 TOOL CHANGE 2 (OF 2) F1-4. Load router bit: ⌀¼" x ¾" CH 3-flute down-cut spiral [T1-3] F1-4.a. Lock spindle F1-4.b. Z-touch Feeds & Speeds (for ⌀¼" down-cut helix in PLYWOOD): ➔ Spindle = 5 ➔ Plunge = 8 ipm ➔ Auto = 6.5 ipm ⬜ ⮑ FOCUS 3 (OF 4) F1-5. Focus: ⌀0.459" outer circle (0.02" depth) F1-5.a. Set offset: 0.005" F1-5.b. Set depth: 0.02" (8% bit-⌀; encoded depth) F1-5.c. Initial helix of ⌀0.459" outer circle F1-5.d. Set offset: 0" F1-5.e. Final helix of ⌀0.459" outer circle ⬜ ⮑ FOCUS 4 (OF 4) F1-6. Focus: ⌀0.344" outer circle (0.02" depth) F1-6.a. Set offset: 0.005" F1-6.b. Set depth: 0.02" (8% bit-⌀; encoded depth) F1-6.c. Initial helix of ⌀0.344" outer circle F1-6.d. Set offset: 0" F1-6.e. Final helix of ⌀0.344" outer circle ⬜ 🏁 Setup F1 complete • Set shoulder screw jig aside ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ ▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁▁ ███████████████████████████████████████████ ▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔▔ ▓▓▓ ASSEMBLY ▓▓▓ Where everything comes together before finishing. The only parts that get rounded over at the router table are going to be the carcass (Bubinga) and main fence (Ebony): • Only a 1/16" radius roundover is applied (using T1-7) • Do not roundover the saw side of the plane sole • Do not roundover the center of the main fence (flat between coves) XXX TODO ▓▓▓ FINISHING ▓▓▓ These are simply recommendations. XXX TODO ▓▓▓ ADDENDUM(parts) ▓▓▓ You are encouraged to explore whatever parts you fancy. These are the ones I use. NOTE: I have zero affiliations. Half the fun will be finding out if you can find it cheaper from someone else. Use the MobyNick-src file containing highly detailed extremely accurate models of hardware in the "Parts" column to determine if a manufacturer's offering is within specification. From Amazon (14-18 items): [P1-1] https://smile.amazon.com/dp/B00004Z2X8/ Vaughan BS250D double-edged Bear Saw [P1-2] https://smile.amazon.com/dp/B00004Z2WM/ Optional replacement saw blade [P1-3] https://smile.amazon.com/dp/B01NCJHLR7/ M4 x 9.5mm threaded inserts [P1-4] https://smile.amazon.com/dp/B09YXQJK14/ or https://www.amazon.com/dp/B07Z97R28G/ M6 x 15mm threaded inserts [P1-5] https://smile.amazon.com/dp/B084DNJBKJ/ ¼"-20 threaded inserts [P1-6] https://smile.amazon.com/dp/B000FN15YW/ ISO 7092 / DIN 125 M4 9mm OD washers [P1-7] https://smile.amazon.com/dp/B07WNT8WC1/ ISO 7092 / DIN 9021 oversized M4 12mm OD washers [P1-8] https://smile.amazon.com/dp/B08CBYP1L3/ ⌀⅛" solid brass rod [P1-9] https://smile.amazon.com/dp/B07KR2SVCC/ ⌀¼" solid brass rod [P1-10] https://smile.amazon.com/dp/B00L1L6ZY2/ ¼"-20 threaded bolts (for threaded rod) [P1-11] https://smile.amazon.com/dp/B005RTEIQQ/ M4 knurled shoulder thumb screws [P1-12] https://smile.amazon.com/dp/B09QHSB2XM/ ⌀6mm x 3mm neodymium magnets [P1-13] https://smile.amazon.com/dp/B00027958Y/ Mitutoyo 182-111 150mm steel rule [P1-14] https://smile.amazon.com/dp/B0002FULGQ/ Starrett C604R-6 6" steel rule [P1-15] https://smile.amazon.com/dp/B00027958O/ Mitutoyo 182-105 6"/150mm steel rule [P1-16] https://smile.amazon.com/dp/B00400098Y/ 4 Mil, 5" x 8" zipper bag [P1-17] https://smile.amazon.com/dp/B003ZZWNWU/ 4 Mil, 3" x 5" zipper bag [P1-18] https://smile.amazon.com/dp/B003ZZWGE0/ 2 Mil, 2" x 3" zipper bag From McMaster Carr (4-5 items): [P2-1] https://www.mcmaster.com/1452N12/ ⌀3mm solid brass rod (see also eBay) [P2-2] https://www.mcmaster.com/97050A111/ M4 x 0.7mm low-profile socket head screws [P2-3] https://www.mcmaster.com/91253A540/ ¼"-20 x ¾" flat head socket cap screws [P2-4] https://www.mcmaster.com/97763A265/ ¼"-20 x ¾" button head socket cap screws [P2-5] https://www.mcmaster.com/95150A170/ ¼"-20 knurled thumb nuts From eBay sellers (3-4 items): [P3-1] https://www.ebay.com/itm/234514464485 ⌀3mm solid brass rod (see also McMaster Carr) [P3-2] https://www.ebay.com/itm/233411619183 or https://www.ebay.com/itm/193459757691 ⌀½" x 6" solid brass rod [P3-3] https://www.ebay.com/itm/382982740121 ¼"-20 x ¾" brass thumb screws [P3-4] https://www.ebay.com/usr/tqmachining or https://www.ebay.com/itm/275937824968 or https://www.ebay.com/itm/274914008821 ¼"-20 (blind tapped) knurled knobs From Home Depot (or similar hardware store; 3 items): [P4-1] https://www.homedepot.com/p/Everbilt-1-4-in-Stainless-Steel-Lock-Washer-6-Pack-828591/317479550 ¼" split washers [P4-2] https://www.homedepot.com/p/1-4-in-x-0-032-in-Black-Fiber-Washer-2-Piece-807908/204276417 ¼" fiber washers [P4-3] https://www.homedepot.com/p/Everbilt-1-4-in-x-1-1-4-in-Zinc-Plated-Fender-Washer-100-Piece-per-Box-804790/204276327 ¼" x 1¼" fender washers From Jerico, Inc. (1 item): [P5-1] https://jericoinc.com/product/swivel-nut-inch/ SKU: CL-4-SN ¼"-20 swivel nuts ▓▓▓ ADDENDUM(tools) ▓▓▓ You are encouraged to explore whatever tools you fancy. These are the ones I use. NOTE: I have zero affiliations. Half the fun will be determining if you already have something that fits the bill. From Amazon (20-27 items): [T1-1] https://smile.amazon.com/dp/B01H1WFNYC/ Kreg KBC6 (6") Automaxx bench clamp [T1-2] https://smile.amazon.com/dp/B00EBZH7II/ Amana Tool 47173 OCEMCO ⌀½" dado clean-out router bit [T1-3] https://smile.amazon.com/dp/B07DQ3BY6V/ Amana Tool 46052-K ⌀¼" x ¾" CH 3-flute down-cut spiral router bit [T1-4] https://smile.amazon.com/dp/B07P831YRY/ Amana Tool 45639-K ⌀¼" x 25/64" CH 3-flute 90° V-groove router bit [T1-5] https://smile.amazon.com/dp/B07RCWWD7V/ Amana Tool 51513-K ⌀¼" x 1½" CH single O-flute down-cut spiral router bit [T1-6] https://smile.amazon.com/dp/B07JDFKDMC/ Amana Tool 45624-K ⌀¼" x 31/64" CH 3-flute 60° V-groove router bit (or use Shaper Tools 60° V-groove router bit) [T1-7] https://smile.amazon.com/dp/B0002C9BPQ/ Amana Tool 49493 1/16" radius roundover router bit [T1-8] https://smile.amazon.com/dp/B0885VGZ95/ SpeTool ⌀¼" x 1½" CH single O-flute up-cut spiral router bit [T1-9] https://smile.amazon.com/dp/B0012JCSQW/ Whiteside 1570 3/16" radius (⌀⅜") point-cutting roundover router bit [T1-10] https://smile.amazon.com/dp/B000K2G4T4/ Whiteside 3094 ⌀¾" x ⅛" CH undercut router bit [T1-11] https://smile.amazon.com/dp/B00004T7DB/ Freud 18-100 1/16" (⌀⅛") radius round-nose router bit [T1-12] https://smile.amazon.com/dp/B001A0M00M/ Kempston 208041 ⌀¾" x ¾" CH ball router bit [T1-13] https://smile.amazon.com/dp/B00063FYNY/ Magnate 7506 ⅜" radius (⌀¾") point-cutting roundover router bit [T1-14] https://smile.amazon.com/dp/B099F5TXHR/ SpeTool ⌀1/16" x ½" CH 2-flute up-cut spiral router bit [T1-15] https://smile.amazon.com/dp/B009NMNIQE/ Putty knife [T1-16] https://smile.amazon.com/dp/B0848WQNBQ/ Calipers/Verniers [T1-17] https://smile.amazon.com/dp/B01M3P3K69/ Marking gauge [T1-18] https://smile.amazon.com/dp/B08G4B7K9D/ Bench sander [T1-19] https://smile.amazon.com/dp/B00176TCU0/ Danish oil [T1-20] https://smile.amazon.com/dp/B001DSQDS6/ Beeswax furniture wax [T1-21] https://smile.amazon.com/dp/B0002DOL00/ Straight edge/ruler [T1-22] https://smile.amazon.com/dp/B004EBP2T0/ 10" x 1" flat bastard file [T1-23] https://smile.amazon.com/dp/B0045LNMIC/ 10" x ⅜" round bastard file [T1-24] https://smile.amazon.com/dp/B08R55969M/ SpeTool ⌀⅛" x ¾" CH compression spiral router bit [T1-25] https://smile.amazon.com/dp/B07LFZ3Q5Q/ Gorilla super glue XL [T1-26] https://smile.amazon.com/dp/B000A3DQGW/ 3M #2090-48 "Original" Scotch Painter's Tape, 1.88" wide (blue), 6 pack [T1-27] https://smile.amazon.com/dp/B00OI6MO9C/ 3M #2060-36A "Rough Surface" Scotch Painter's Tape, 1½" wide (green) From eBay (1 item): [T2-1] https://www.ebay.com/itm/224460657889 5/16" open-end wrench From Lee Valley (1 item): [T3-1] https://www.leevalley.com/en-us/shop/tools/hand-tools/files-and-rasps/files/63451-japanese-milled-tooth-files?item=62W3085 10" medium half-round file ▓▓▓ COLOPHON ▓▓▓ Make it your own. There is enough unused material real-estate on both the saw- and fence-side of the plane to place emblems, logos, insignia, and/or additional information. Depending on how much you round the edges, other places you can customize the design would be the bow (front) end-grain of the tool as well as near the stern of the tool under the tote. Use quality materials to make it a long lasting tool. Enjoy the beauty and elegance of your own craftsmanship. You should not-only enjoy using this tool but feel a spark of joy when you reach for it as I do. donec omnes aditus iter sunt -- until all approaches are routed -- until all questions asked -- until all avenues traveled … only then can one say something has been completed. A dedication to my son.