size 4 shaker box

By Dennis12
|
BY-NC-SA 4.0 License
|
Updated Mon Feb 24 2020

These files are to make a size 4 shaker box with help from shaper. Files included for ellipse to make bending and drying form and top and bottom band fingers and holes. Top band .077" x 3/4" x 28" Bottom band .077" x 3 1/16" x27" Shaper can cut the fingers using small 1/16" bit and leave a small radius at sharp angle point that can be cleaned up with sharp utility knife. The edges should be beveled around 7 degrees on fingers only. This bevel can also be done knife

30 min
Intermediate

11

Decor

Files Included (3)

  • size 4 box bottom.svg

    14 kB
  • Size 4 box shaper template.svg

    9 kB
  • Size 4 box top band.svg

    5 kB

Materials

Cherry bands:

Top band .077" x 3/4" x 28"

Bottom band .077" x 3 1/16" x27"

Copper tacks

square tooth picks for pins

Top and bottom 1/4" cherry quarter sawn.

Tools

shaper

tray for boiling bands for bending

hammer

anvil

Instructions

Cut ellipse for bending for. This can be from several 3/4" poplar boards cut with shape and than are glued together for 3" height needed. Cut drying forms by using offset by 1/4" bigger and then sand 10 bevel around edge. Cut bands to size, cut fingers with shaper and small 1/16" bit, clean up sharp corner with knife. Use shaper to cut 1/16" holes for copper tacks. Follow shaker box instructions from online source. https://9f1a843b-a0c6-41b5-908b-76d5311a572e.filesusr.com/ugd/116cd2_6d8f657c906345d888fd6880c8d8c355.pdf All supplies, tools, and materials are available from http://www.shakerovalbox.com/


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