Bosch Flexiclick Insert

By gwendal
|
BY-NC-SA 4.0 License
|
Updated Thu Dec 14 2023

Insert for BOSCH GSR12V-300 12V Flexiclick 5-In-1 and accessories for a systainer T-Loc 1

1 hr
Easy

12

Systainer Inserts

Files Included (8)

  • bosh 5-1 v19.f3z

    2 MB
  • bosh_5_1_bottom_final.svg

    44 kB
  • bosh_5_1_bottom.svg

    44 kB
  • bosh_5_1_face_bottom.svg

    43 kB
  • bosh_5_1_face_top.svg

    43 kB
  • bosh_5_1_top_final_face.svg

    43 kB
  • bosh_5_1_top_final.svg 1

    17 kB
  • bosh_5_1_top.svg

    44 kB

Materials

Cross Linked Polyethylene - 4LB Charcoal Thickness: 1"

Tools

Shaper Origin

Track Saw for final cuts

1/4 Roughing Bit

Pica Deep Hole Marker - Pica Ink

Shaper Trace

Instructions

foam sheet from https://www.foambymail.com/product/cross-linked-polyethylene-foam-4lb.html , similar to the shaper foam insert. To avoid doing a lot of pocketing cuts, 2 1'' foam parts are used. The Roughing Bit cuts the foam cleanly: 10 ipm, speed 4. The extra screw driver bits and case are from Amazon: https://www.amazon.com/gp/product/B083NL5THT - KOWOOD Torsion Bits Set For the top part, bosh_5_1_top.svg is used, bosh_5_1_face_top.svg helps to merge pocketing cuts. Similar files are used for the bottom part. The inserts I cut could be better, fixed in the bosh_*_final SVGs: 1. the Offset Angle Attachment must lay flat, it is taller than a SYS1. 2. the top insert can cover the side of the systainer more. I used Shaper trace for the first time. I need some practice: even with a deep hole marker the profile of the driver was not as smooth as in the demo video: - The hole for the battery could be a little tighter, T - The hole for the driver was lengthed by 2mm at the bottom and near the trigger to relax the fit.


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