Acrylic Template Routing Aid

By ear3 | Created January 19th, 2020 | Published January 20th, 2020 | Updated January 20th, 2020

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My version of the Festool Plexiglas Template Routing Aid (495246)

1 hr 30 min




Jigs & Fixtures

Files included (3)
Router jig, base.svg
5 kB
Router jig, side.svg
1 kB

12" x 36" sheet 1/2 cast acrylic 1/4-20 dowel nuts 1/4-20 knobs washers
Shaper Origin Drill Press small roundover bit to ease edges of acrylic
See here for step by step of build: Jig has two pairs of holes each to accommodate the 2200 and the 1400 routers in two different positions. Lacks the extra dust port of the OEM model, but the dust collection of these routers is usually sufficient to capture the chips on its own. There is no scale for setting the sides/fences, but I have added notches on center at the front and the back of the jig to align on center of an edge. The vast majority of my edge routing is on center so this has been sufficient for my purposes.

This project is licensed under the Creative Commons Attribution - NonCommerical - Share - Alike license